Active Member
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[China]
Address: No,21,Yongyang Road, Liuyang Hi-tech Industrial Development Zone, Changsha, Hunan, China 410323
Contact name:ivy
Changsha Tianwei Engineering Machinery Manufacturing Co., Ltd. |
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New hydraulic pile driving machine for pressing precast pile for real estate foundation wihout noise and vibration
1. Product description
Hydraulic pile driving machine, silent & vibration-free pushing of precast piles:
The traditional driving of precast piles still dominates the world, partly supported by the high reliability of both the pile as well as the input method. However,because of regulations and environmental issues the various methods that form the piles in the ground also become more popular. Yet, thses methods do not provide the same high quality pile as the precast foundation pile. Pushing instead of driving the high quality precast concrete piles unites the advantages of the piles with those of pushing. Noise is reduced to a minimum and no vibrations are caused. In partucular in urban areas this is favorable.
2. Existing technolofy made suitable for pushing the pile:
In Asia this method has been successfully used for over a decade. Machine builder T-works from Changsha, China, has delivered more than 1,000 hydraulic pile pushers. The design of the T-works machines is protected by several patents which strengthens their market leadership.
3. Main machine:
The machines are available in various models. The Maximum pushing force and actually the overall weight of the machine, determines the configuration and dimensions. The total weights range from 60tons to 1200tons.
Each hydraulic pile pusher consists of a large steel base frame that can be stamped by four cylinders on two long beams. Also two smaller intermediate supports are integrated, with which the machine can be stamped independently of the cross beams.
4. Center pushing mechanism: The base frame is provided with a cabin from where the machine is being controlled. A pushing mechanism in the center of the machine is supplied for the pushing the pile. The pushing mechanism consists of a hydraulic clamp to hold the pile and four hydraulic cylinder providing various pushing forces and strokes of approximately 2 meters. The clamp can be set by clamping blocks for several round or square pile diameters or even piles of a different shape. A generator set drives the electric motors. This generator set of course meets the Euro standards that apply for the machine.
5. Moving mechanism
The long baosts comprise a rail construction in which the base frame can move back and forth in the longitudinal direction above the sleepers. This allows the machine to manoeuvre from pile to pile position. Stamped on the two intermediate supports the long boats come free from the ground and the machine can also move in transverse direction. The long boasts relative to the base frame can be shifted in longitudinal direction. By alternately stamping on the short boats and the intermediate supports , the machine can move aside on the project location. Watch a movie of T-works here, that gives more insight into the structure of the machine and the moving.
6. Counterweight
The main machine has quite a weight of its own,but in order to optionally increase the pushing force the machine is made heavier by a flexible number of counterweight. These counterweights have such a form that they are easily and safe placed on the machine. Each model has, of course, a Maximum allowed weight based on the maximum pushing force for which the machine is specified.
7. Assembly and De- mobilization
After shipment, the machine has to be assembled using the instructions and maybe with help of our employees, This takes one or two days, after which a trainning can be given in working with the machine. Depending on the size of the machine, some of the basic elements should be removed for transport.
Second pushing system for side field
Esspecially for pushing precast foundation piles on the side of working field or close to adjacent structures , a second pushing system on the side of the machine is available which provides 50% of the central pushing system its power.
8. Shipment is convenient .
Since we have constantly improved our design of pile drivers for more than 10 years, every part of the machine is easy to be taken apart, which provides convenience in transportation and maintenance.
Take the drivers cab for example; it can be opened at the middle so that the lifting arm of the crane can pass through it during transportation. Besides, the side piling mechanism can be taken off so as to reduce the length of machine to be shipped and greatly reduce the weight of separated units in transportation.
9. Each of use and durability ahead
T-Works' years of experience in assembling machines together with the drive to stay ahead in the market, ensures a continuous improvement of the design. Reliable durable materials are used and the machine is easily and quickly built up, transported and maintained. Top priority of T-Works is aftersales and service. This is reflected in an extensive training and installation assistance on site. Also quick assistance is provided when problems occur in the field.
10. Technical parameter for all models:
| Technical Parameter For Hydraulic pile driving machine | |||||||||
| Parameter / Type / Model | ZYC80 | ZYC100 | ZYC120 | ZYC150 | ZYC180 | ZYC240 | ZYC280 | ZYC360 | |
| Rated piling pressure(KN) | 800 | 1000 | 1200 | 1500 | 1800 | 2400 | 2800 | 3600 | |
| Piling speed(m/min) | Fast | 4.5 | 6.3 | 6.3 | 10.0 | 11.0 | 7.7 | 7.7 | 7.10 |
| Low | 2.20 | 3.00 | 3.00 | 3.00 | 2.70 | 1.80 | 1.80 | 1.90 | |
| Piling Stroke(m) | 1.60 | 1.60 | 1.60 | 1.60 | 1.90 | 1.90 | 1.90 | 1.90 | |
| Pace(m) | Longitudinal | 1.50 | 1.50 | 1.50 | 1.60 | 2.40 | 2.40 | 2.40 | 3.60 |
| Horizontal | 0.40 | 0.40 | 0.40 | 0.50 | 0.60 | 0.60 | 0.60 | 0.70 | |
| Angle range(°) | 15 | 15 | 15 | 15 | 15 | 15 | 15 | 11 | |
| Rise stroke (m) | 1.25 | 1.45 | 1.45 | 1.45 | 1.6 | 1.6 | 1.0 | 1.1 | |
| Max square pile(mm) | max | □300 | □350 | □350 | □350 | □500 | □400 | □500 | □500 |
| Max cirle pile(mm) | max | Φ300 | Φ350 | Φ350 | Φ350 | Φ500 | Φ500 | Φ600 | ￠600 |
| Side piling space(mm) | 300 | 400 | 350 | 350 | 450 | 950 | 900 | 1250 | |
| Cirle piling space(mm) | 500 | 800 | 700 | 700 | 900 | 1900 | 1800 | 2500 | |
| Lifting weight(t) | 5 | 5 | 8 | 8 | 8 | 12 | 12 | 12 | |
| Lifting pile's lengh(m) | 8 | 9 | 12 | 12 | 12 | 14 | 14 | 14 | |
| Power(KW) | Piling | 18.5 | 37 | 37 | 37 | 60 | 60 | 60 | 74 |
| Lifting | 11 | 11 | 22 | 22 | 22 | 30 | 30 | 30 | |
| Main dimension(m) | Lenth of work | 5.40 | 6.70 | 9.10 | 9.10 | 9.90 | 11.30 | 12.00 | 12.70 |
| Width of work | 3.90 | 4.20 | 4.70 | 4.70 | 5.50 | 6.30 | 6.10 | 7.10 | |
| Transprorting height | 2.00 | 2.70 | 2.90 | 2.90 | 3.00 | 3.00 | 3.10 | 3.15 | |
| Total weight(T)≥ | 80 | 100 | 120 | 150 | 180 | 240 | 280 | 360 | |
| Technical Parameter For Hydraulic pile driving machine | ||||||||
| Parameter / Type / Model | ZYC460 | ZYC600 | ZYC700 | ZYC800 | ZYC900 | ZYC1000 | ZYC1200 | |
| Rated piling pressure(KN) | 4600 | 6000 | 7000 | 8000 | 9000 | 10000 | 12000 | |
| Piling speed(m/min) | Fast | 8.50 | 7.00 | 7.00 | 7.20 | 7.20 | 7.20 | 6.00 |
| Low | 1.60 | 1.40 | 1.00 | 1.10 | 1.10 | 1.00 | 1.00 | |
| Piling Stroke(m) | 1.90 | 1.90 | 1.90 | 1.90 | 1.90 | 1.90 | 1.90 | |
| Pace(m) | Longitudinal | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 |
| Horizontal | 0.70 | 0.70 | 0.70 | 0.70 | 0.70 | 0.70 | 0.60 | |
| Angle range(°) | 11 | 11 | 11 | 11 | 11 | 11 | 11 | |
| Rise stroke (m) | 1.1 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | |
| Max square pile(mm) | max | □500 | □650 | □650 | □650 | □650 | □650 | □650 |
| Max cirle pile(mm) | max | ￠600 | ￠800 | Φ800 | ￠800 | Φ800 | Φ800 | Φ800 |
| Side piling space(mm) | 1250 | 1380 | 1380 | 2800 | 1400 | 1600 | 1600 | |
| Cirle piling space(mm) | 2500 | 2800 | 2800 | 2800 | 2800 | 3200 | 3200 | |
| Lifting weight(t) | 16 | 16 | 25 | 25 | 25 | 25 | 50 | |
| Lifting pile's lengh(m) | 16 | 15 | 17 | 17 | 17 | 17 | 17 | |
| Power(KW) | Piling | 111 | 111 | 111 | 141 | 141 | 165 | 165 |
| Lifting | 30 | 30 | 37 | 30 | 37 | 37 | 37 | |
| Main dimension(m) | Lenth of work | 13.00 | 13.80 | 14.00 | 14.70 | 14.80 | 16 | 16.8 |
| Width of work | 7.40 | 8.12 | 8.30 | 8.52 | 8.42 | 8.90 | 9.20 | |
| Transprorting height | 3.25 | 3.30 | 3.30 | 3.30 | 3.40 | 3.40 | 3.40 | |
| Total weight(T)≥ | 460 | 600 | 700 | 800 | 900 | 1000 | 1200 | |
11 . After sale service and quality gurantee
1) To train operating,maintenance and construction people for our customers.
6) We guarantee to keep our Main Machine in good repair for 1 year
after sale and 6 months for accessories. In the guarantee time, any
quality problem caused by manufacturing after confirmation of us
shall be repaired for free; Exceed the guarantee time, we can also
supply repair services to our products charged for repair cost
only.
