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Boiler Furnace Insulating Brick with High Alumina Content and Lightweight Design

Henan Hongtai Kiln Refractory Co.,Ltd.

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Address: Group 4, Chuling Village, Chaohua Town, Zhengzhou, Henan, China

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Boiler Furnace Insulating Brick with High Alumina Content and Lightweight Design

Country/Region china
City & Province zhengzhou henan
Categories Pipe Fittings
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Product Details

Product Description

refractory withstand high temperature insulating light weight high alumina brick used for boiler furnace

Light weight high alumina brick is an ideal insulating refractory refractory material, with advantages of high strength, low thermal conductivity, good insulation property and low price. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.
Light weight high alumina brick is also called high alumina insulating brick. It contains more than 48% Ai2O3 and mainly consists of mullite and glass phase or corundum. It is usually made of high bauxite and a small amount of clay. After the raw materials are grounded, it is made into mud. Then it is cast and molded and fired at 1300~1500℃. Sometimes industrial alumimum is used to replace bauxite. Inorganic matter is added as ignition loss substance in order to increase the porosity of the refractory.

Feature Of High alumina insulating brick :
1. It has advantages with small bulk density, high cold crushing strength, and high refractoriness under load, small dimension tolerance and good thermal shock resistance.
2. It has the lowest and most stable thermal conductivity in various insulating refractory bricks.
3. It can reduce the total weight of furnace body and the thickness of furnace wall effectively, improve heat efficiency, lower energy consumption, improve work conditions and production efficiency, and considerable economic benefit can be obtained.

Production Process of High alumina insulating brick:

High alumina insulating brick:Crushing→Mixing→Shaping→Drying→Firing→Inspection→Packaging and Shipment

Light weight high alumina brick has such advantages as high porosity, good insulation effect, high mechanical intensity, low thermal refractory fiber board conductivity and long service life. It has high cold crushing strengh,size precision and holds the most stable and lowest thermal conductivity of all insulating refractory brick at present. Its maximum insulating castable service temperature is 1350℃. Thermal efficiency and working condition can be improved, energy consumption can be lowered, productivity and significant economic results can be achieved.
Light weight high alumina brick is characterized by low bulk density. The total weight of the furnace body and walls thickness can be reduced effectively.
It has found a wide application in ceramics tunnel kiln, roller kiln, shuttle kiln, coking furnaces of iron and steel industry and other thermal equipment. It is mainly used in lining and insulating layer of areas without strong erosion by high temperature melts. When in direct contact with flame, the surface contact temperature can not be higher than 1350℃.

Technical Data

refractory withstand high temperature insulating light weight high alumina brick used for boiler furnace

 

Physical and Chemical Indexes of High alumina insulating brick  

Item

LG-1.2

LG-1.0

LG-0.9

LG-0.8

LG-0.7

LG-0.6

LG-0.5

LG-0.4

Al2O3 % ≥

48

Fe2O3 % ≤

2.0

Bulk density g/cm3

1.2

1.0

0.9

0.8

0.7

0.6

0.5

0.4

Cold crushing strength Mpa ≥

4.5

4.0

3.5

3.0

2.5

2.0

1.5

0.8

Permanent linear change temp ≥,less than 2%

1400

1400

1400

1400

1350

1350

1250

1250

Thermal conductivity

W/m.k 350±25

≤0.55

≤0.50

≤0.45

≤0.35

≤0.35

≤0.30

≤0.25

≤0.20

The technical data pertains to machine pressed standard bricks in compliance with the testing standard. These data are typical approximate guide value. Not to be construed as a binding specification.
Size tolerance ±1.% or 1.5mm whichever is greater.
High alumina insulating brick with properties of higher values available where applications require the same.
Shapes&Size

   What is the Shapes &Sizes of our High alumina insulating brick ?

Straight
Split

Arch

Wedge

Tile

Other Shape
L×W×H(mm)
230×114×65
230×114×75


L×W×H (mm)
230×114×25
230×114×32
230×114×37
230×114×50



L×W×H/h(mm)
230×114×65/45
230×114×65/55
230×114×75/45
230×114×75/55
230×114×75/65



L×W×H/h (mm)
230×114×65/45
230×114×65/55
220×114×75/45
220×114×75/55
220×114×75/65



L×W×H (mm)
230×230×38
230×230×50
230×230×65
230×230×75
 



Key brick,
Skew brick,
Soap,
Checker,
Neck,
Taper,

We also can make high alumina insulating brick according to customers' drawing and requirements.
Applications

refractory withstand high temperature insulating light weight high alumina brick used for boiler furnace

 

Applications of High alumina insulating brick
Light Weight High Alumina Insulating Brick is not only widely used in insulating layers of various of thermal processing equipments, such as hot blast furnace, coke oven, glass kiln, etc, but also apply to linings in parts of furnace without strong high-temperature molten material erosive.

Shipping

refractory withstand high temperature insulating light weight high alumina brick used for boiler furnace

 

Shipping of High alumina insulating brick 

1. FEDEX/DHL/UPS/TNT for samples.
2. By Sea for batch goods.
3. Customers specifying freight forwarders or negotiable shipping methods.
4. Delivery Time:3 days for common shape samples;15 days for special.

5.shape samples.Within 30 days for batch goods.

Payment and Package

refractory withstand high temperature insulating light weight high alumina brick used for boiler furnace

1. Payment: T/T, Western Union,LC; Usually 30% deposits,70% balance before delivery or negotiations to solve.
2. MOQ: Usually 1Tons,Customers can order certain PCS for special brick.
3. Quality Warranty: 1 years.
4. Package Informations:
(1)Wooden pallet size:930*930mm,Load weight of each pallet:0.5-1.0 Tons.
(2)20 Foot Container can be loaded 25Tons,40 Foot Container can be loaded 28Tons.

Company Information

refractory withstand high temperature insulating light weight high alumina brick used for boiler furnace

Our Competitive Advantage:
1.Competitive Price. Make the products competitive in your market.
2.Abundant Experience. Prevent cracks and twist in refractory withstand high temperature insulating light weight high alumina brick used for boiler furnace .
3.Different Moulds. Save mould fees for you.
4.Strict Quality Control. Meet clients’ quality requirement.
5.Large stocks. Guarantee prompt delivery.
6.Professional Packing. Avoid damage and secure the goods in transportation.

FAQ

Q1: How about your factory’s annual production capacity?
A1:HongTai annual production is about 310,00Tons.
Q2: How many production lines of your factory?
A2:HongTai has 6 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.
Q3:How large the scale of your factory?
A3: HongTai covers almost 200,000 Square meters, including plant area of 180,000 square meters.
Q4: What’s your factory’s product scope?
A4:HongTai main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace.

If you want   refractory withstand high temperature insulating light weight high alumina brick used for boiler furnaceplease contact 

 

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