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High Refractoriness Zirmul Bricks Made of Zircon Sand for Glass Furnaces

Henan Hongtai Kiln Refractory Co.,Ltd.

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Address: Group 4, Chuling Village, Chaohua Town, Zhengzhou, Henan, China

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High Refractoriness Zirmul Bricks Made of Zircon Sand for Glass Furnaces

Country/Region china
City & Province zhengzhou henan
Categories Construction Adhesives
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Product Details

 Refractory Zirmul Bricks for glass furnaces

Zirmul Bricks is made by the zircon ore as raw material, adding a small amount of plastic clay, mixing, compacting and calcined into clumps. The lump is then crushed and added a small amount of plastic clay or other organic binders and mixed, shaped, and burned. Calcination and firing temperature should not exceed 1600 degrees, generally can be done by 1400 hours under a long time insulation to burn.
Zirmul Brickss, a kind of shaped refractory brick, are manufactured with stable zircon sand and over 64% zircon content. Zirmul Bricks belongs to acid refractory material with various properties of high mechanical strength, good thermal shock resistance, high refractoriness under load, strong erosion resistance and high density and etc. Zirmul Brickss can be widely used in glass furnace, Ladle, pure steel furnace, non-ferrous metal smelting furnace and so on.

Zirmul Bricks Advantage:
1.Competitive Price. Make the products competitive in your market.
2.Abundant Experience. Prevent cracks and twist in bricks.
3.Different Moulds. Save mould fees for you.
4.Lower ferric Oxide,porosity,higher refractoriness,density,higher CCS and exact tolerance.
5.Strict Quality Control. Meet clients' quality requirement.
6.Safty packing,prompt delivery time,and excellent after-sales services.
7.Large stocks. Guarantee prompt delivery.
8.Professional Packing. Avoid damage and secure the goods in transportation
Zirmul Bricks Typical Features:
1. Low porosity, high compressive strength, flexural strength of high pressure, good bulk stability;
2. Good thermal shock resistance, anti-spalling
3. Easy-to-skin hanging in the kiln, and low thermal conductivity;
4. High temperature of refractoriness under load.
5. Ultra-high-temperature firing, high direct binding rate, high refractoriness and corrosion resistance.
6. Strong resistance against alkaline substances, the acid resistance better than the magnesia refractories.

Technical Data

 Refractory Zirmul Bricks for glass furnaces

Zirmul Brickss

Item/IndexZR-30ZR-50ZR-55ZR-60ZR-62
Al2O3 %421064
SiO22034353034
ZrO23050556062
Bulk Density (g/cm3)≥3.10≥3.30≥3.45≥3.50≥3.60
Apparent Porosity %≤21≤20≤20≤21≤20
Compressive Strength (kg/cm2)≥500≥400≥500≥500≥500
Refractoriness Under Load ℃ (T2)>1500>1450>1500>1600>1550
Expansion at 1000℃  (%)0.6~0.80.4~0.60.4~0.60.4~0.60.4~0.6
Thermal Conductivity500℃1.71.41.31.21.2
1000℃1.81.61.51.51.5
ApplicationGlass FurnaceNozzle SeatLadleLadleLadle Glass Furnace
Application

  Refractory Zirmul Bricks for glass furnaces

Zirmul Brickss Application:
They are used for high temperature equipment in the glass furnace, molten steel ladle and continual casting water month.
Some of the products mainly used in glass contact portion of alkali free or low-alkali glass melting furnace, especially some special region of glass tank, such as paving part and secondary layer of paving bottom, wall and bottom of fore hearth, flowing spout and spinning portion and melter, back lining of fore hearth, and also used in lining of other quality glass furnace and special glass furnace with high corrosion resistance, such as boron silicate glass, ceramic glass, low-alkali or other technical glass
Some of other products are used in upper area of flame space or frequent thermal shock region of alkali-free or low-alkali glass, sodium-calcium glass, boron-silicate glass, lead glass and other technical glass melting furnace, such as transition region between up roof silica brick and fusion zirconia-corundum brick or fusion zirconia-mullite brick, transition region between silica brick and magnesia brick, crown, burner, thermal couple, peep hole, secondary layer of melter bottom and its back its back lining, and also used in ladle lining for metallurgical industry
Glass melting furnace.
Ladle lining in the metallurgical industry.
Areas of crown, burner, thermal couple, peep hole, and secondary layer of melter bottom and back lining.
Areas of glass tank, such as paving part and secondary layer of paving bottom, back lining, wall and bottom of fore hearth, flowing spout and spinning portion and melter.
Upper area of flame space or frequent thermal shock position.
Lining of alkali-free or low-alkali glass, sodium-calcium glass, boron-silicate glass, ceramic glass, lead glass, and other technical glass melting furnace.

Production & Quality

 Refractory Zirmul Bricks for glass furnaces

1. Zirmul Bricks Production Process
Crushing→Mixing→Shaping→Drying→Firing→Inspection→Packaging and Shipment

2.Zircon Brick Quality Assurance
HongTai Refractory is committed to high quality standards for all its products and services. With its thirst on State of the art technology at every level and a wide range of products, HongTai Refractory can provide ideal solutions for the stringent requirement of the customer. Backed by decade of experience in different industries, and close association with customers,HongTai Refractory will always bring new products which will give better life and value to the user.
The quality assurance system consists of the following steps:
a.Inspection and Control of incoming raw materials:According to the chemical content,raw materials are classified into different levels to ensure quality of brick first.
b.Inspection and control of the process:During the production,every brick will be weighed twice strictly to reduce the error of weight.
c.Inspection of product Standardization of quality of each product by process control and experimentation.
d.Taking corrective measures whenever deviations are noted.
e.Quality audit by quality management.Before delivery, the inspectors will inspect the size,appearance,physical and chemical properties of Zirmul Bricks again in factory.

Packaging & Shipping

 Refractory Zirmul Bricks for glass furnaces

Zirmul Bricks Shipping
1. FEDEX/DHL/UPS/TNT for samples.
2. By Sea for batch goods.
3. Customers specifying freight forwarders or negotiable shipping methods!
4. Delivery Time:3 days for common shape samples;15 days for special shape samples.Within 30 days for batch goods.
Zirmul Bricks Payment Terms
1. Payment: T/T, Western Union,LC; Usually 30% deposits,70% balance before delivery or negotiations to solve.
2. MOQ: Usually 1Tons,Customers can order certain PCS for corundum brick.
3. Quality Warranty: 1 years,
4. Package Informations:
1.On wooden pallets with plastic cover, 
2.According to customer's requirements.
   (1)Wooden pallet size:930*930mm,Load weight of each pallet:1.5-2.0 Tons Zirmul Bricks.
   (2)20 Foot Container can be loaded 25Tons,40 Foot Container can be loaded 28Tons.

 

Company Information

 Refractory Zirmul Bricks for glass furnaces

Henan Hongtai Kiln Refractory Co., Ltd. is established in 2002, located in Xinmi City, 40 kilometers southwest of Zhengzhou City in Henan Province, close to Jingguang, Longhai railway lines, with road transport facilities. Rich resources of Refractory materials, adequate and qualified fuel in this area, provide unique conditions for refractory production, shipping and refractory industry development. 
Main products include different kinds of refractory brick:Fire Clay Brick, High Alumina Brick, Light Weight Insulating Brick,Corundum Brick,Mullite Brick,AZS Bricks,  Zirmul Bricks,corundum mullite refractory bricks,White Corundum Brick,Refractory Balls etc.They are widely used in Iron and steel, Nonferrous metals, Building materials(Cement,Glass,Ceramic), Petrochemical, Energy & Incineration etc industries. Our products have been exported to India,Turkey,Vietnam,Malaysia and Kazakhstan etc.

“Science-Technology Innovation, Cooperation for both-winner”, Henan Lite Refractory Material Co., Ltd will do the best for the clients in a timely and effective way.

 

FAQ

 

Q1.What is the difference between Refractoriness and Working temperature of Zirmul Bricks?

A1:Refractoriness:the Zirmul Bricks withstands high temperature without melting and softening performance in the absence of load resistance.Usually working temperature is less than refractoriness about 350-400°C.

Q2.How are the Zirmul Bricks quality?

A2:White corundum fire brick will be strictly inspected before shipment, so the quality could be guaranteed.

Q3:What is the Warranty for the corundum mullite brick?

A3:For all the brick,we have 1 years warranty.If any quality problems on our side occured in this period ,we will take on the shipping cost and replacement.

Q4.What is the service life of the Zirmul Bricks?

A4:The service life of different bricks is unlike.It also depends on your using condition and method.

Q5:Are you a manufacture or trader?

A5:We are manufacture and we can supply good pre-sale service, after-sales service.

Q6.Can we visit your company?

A6:Sure,welcome at any time,seeing is believing.

Q7. Do you provide samples?

A7:Yes, samples are available.

Q8. Do you accept OEM?

A8:Yes, we can do OEM.

Q9.What's the MOQ of trial order?

A9:No limit,We can offer the best suggestions and solutions according to your condition.

Q10.What are the payment terms?

A10:Usually T/T,but L/C,Western Union etc are available for us.

Q11. How long is delivery time?

A11:The delivery time will be determined according to the quantity of the order.

Q12.How about your company's certification?

A12:ISO9001 and Test Report,also we could apply other necessary certification.

Q13:Can we get support if we have our own market position?

A13:Please inform us your detailed mind on your market demand,we will discuss and propose helpful suggestion for you,to find the best solution for you.
















































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