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15KW Yaskawa Inverter Fine Wire Drawing And Annealing Machine For Single Bare Copper Wire

Suzhou Hengxie Machinery Co., Ltd
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Suzhou Hengxie Machinery Co., Ltd

15KW Yaskawa Inverter Fine Wire Drawing And Annealing Machine For Single Bare Copper Wire

Country/Region china
City & Province suzhou jiangsu
Categories Cable Manufacturing Equipment
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Product Details

HXE-22DT Fine copper wire drawing and annealing machine

 

I. Quick description

 

      HXE-22DT Fine copper wire drawing machine with annealer is used to draw and anneal single bare copper wire from 1.6mm to 0.2mm-0.6mm.

 

II. Main Technical parameters

 

1. Usage single bare copper wire drawing and annealing

2. Inlet size 1.6mm

3. Outlet size 0.2mm-0.6mm

4. Machine speed/max 1500m/min

5. Die number 22, Dies size 25mm×8-10mmT, Slip ratio 15.5%+10%

6. Wire drawing mode standing-mode and 4axes

7. Drive by Inverter control, Brand Yaskawa, Most widely used brand in drawing machine

8. Main motor 15KW, Spooler motor 3.7KW, China best brand

9. Annealing voltage DC60V/max, Annealing current DC500A/max, Annealing power 30KVA

10. Annealing method DC Three section annealing

11. Annealing protection will be done by steam protection

12. Capacity of compressed air 0.4-0.6Mpa, 20L/min

13. Demand Water quantity for annealing and coolant 200L/min

14. Machine frame welded by steel plate

15. Transmission Flat belts

16. Capstan Ceramic plasma

17. Lubricating system Pipe Spray

18. Bobbin size 300mm, loading capacity: 50kg/max

19. Bobbin loading & unloading type shaft type

20. Traversing unit 110W synchros motor, width: 270mm/max

21. Tension control by Air pressure tension control (With Weight balance as Backup)

22. Cabinet 0.8m*0.6m*2.0m

23. Machine dimension 2.3m*1.6m*1.9m; Installation Area 3.3m*1.7m+0.8*0.6m

24. Machine weight 3400KG, Cabinet weight 500KG. In total for shipping around 4,000KG.

 

III. Components

 

NameQuantity
1. Pay-off shelf1 set
2. HXE-22DT Drawing&Annealing machine1 set
3. Electrical control system1 set
4. Steam generator1 set
5. Lubrication Tank and PumpOptional
6. Spare partsAs per List
7. Operation Manual, Inverter Manual

 

IV. The structure and principle of the machine

 

4-1. The annealing part, is three-section annealing, consist of Preheating section, annealing section and drying section. The fix speed capstan of drawing, the annealing capstans, are driven by the same motor, through belts, so the speed of drawing, speed of annealing, is the same, make sure no wire break.

4-2. The annealing capstans, are access to positive and negative power, make the wire pass through the annealing capstans with current, by short-circuiting, to preheat, anneal and dry.

4-3. The annealing current and voltage, by auto tracking the drawing speed to auto adjust.

4-4. To cooling fast to achieve the annealing, the annealing capstan is under the cooling water. There is a cooling tank at the bottom of the machine, cooling water, better use fat content of 0.5% emulsion. The pump shall pump the cooling water through the pipe and the switch to the annealing door. Adjust the cooling water switch to make sure the water is in certain height.

4-5. To make sure the wire while annealing, no Oxidation, there is a steam-in protection pipe, connect the pipe to the Steam generator, to use the steam to protect the wire from the oxidation.

4-6. In the exit of the drying section, there is a blowing device. In the device, shall have two dies. Connect the air compressor to the air compress input pipe, then out by the blowing device, adjust the switch, to make all the left water of the drying part, on the surface of the wire, blow away.

 

V. Capstan

5-1. Ceramic coating

5-2. Loading & unloading the capstans, fixed tightly by cone model, the capstan could be displaced according to the Die location. Loading and unloading easily, to avoid break the precision of axes.

 

VI. Die Seat

6-1. The 1st and 22nd are independent.

6-2. The 2nd-21st dies are founded by milled iron, it is small, increase the room.

6-3. Die seat could be displaced according to the location of capstan.

 

VII. Lubricating

7-1. Over the capstan and dies, set floating water pipe, so it won’t impact the wire pointing

7-2. The 1st and 22nddies, are lubricated separately.

 

VIII. Bobbin size 300mm

 

IX. Advantage and After-sale service

 

A: Advantage

 

(1). HENGXIE has some world famous parts suppliers, has special lubrication system for the gears and bearing.

(2). Body and other key components and parts are produced by our own factory , quality is reliable.

(3). Our company’s developing process in more than 10 years.

(4). DC. three-section annealing

 

B: After-self service

 

Our company for all machine product, since the shipment date, our company free after sale maintenance service guarantee period is:

(1) 1 year for mechanical part.

(2) 6 month for electrical part.

 

 

 

 

    

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