Suzhou Hengxie Machinery Co., Ltd |
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HXE-400/13DL Copper rod breakdown machine with annealer
I. Application
HXE-400/13DL Copper rod breakdown machine with annealer is used to draw and anneal single bare copper wire from 8mm to 1.2mm-3.5mm.The drawing capstans are arranged in a line that are able to work continuously with drawing speed and electrical control can be matched with each other.
II. Compositions of equipment
Name | Quantity |
1. Pay-off shelf | 1 |
2. HXE-400/13DL Main drawing machine | 1 |
3. HXE-TH450 Annealing machine | 1 |
4. HXE-180 Tension controller | 1 |
5. HXE-SX500/630 Double spoolers | 1 |
6. HXE-WF750 Coiler & Basket changer system | 1 |
7. Electrical cabinet | 1 |
8. Gear Oil Cooler and Pump | 2 |
9. Operation panel / With PLC&Touching screen | 1 |
10. Spare parts |
III. Main technical parameters
1. Inlet | 8mm |
2. Outlet | 1.2mm-3.5mm |
3. Diameter of capstans | 400mm |
4. Speed | 1000m/min, Capacity say 1.2mm, 600kg per hour |
5. Slip ratio | 1.238 |
6. Quantity of capstan | 13 |
7. Capstan | Tungsten carbide |
8. Quick dies change | Available |
9. Main motor | DC 200KW |
10. Fix speed motor | DC 55KW |
11. Gear | Not Changeable |
12. Noises of machine | ≤85 db |
13. Protection cover | Installed |
14. Lubrication system | 1 set |
IV. Machine structure
Annealing method is DC Three section annealing, there are three contact capstans, as Pre-Heating, Annealing and Drying. For drawing machine part, there is belts that connection from the Fix-speed capstan to the Annealer machine to achieve the transmission, as keep same speed.
Connect the Up capstan and Down capstan with Positive and Negative power, to make the wire in a short circuit, to achieve the heating.
There is annealing plate to auto track and adjust the speed and annealing voltage.
To achieve fast coolant to make the wire soft(Annealing), the Down capstan is immersed into the coolant water(There is a water tank in the bottom of the Annealer machine), coolant water is 0.5% emulsion. With the Pump to pump the coolant water through all pipes and valves, half sealed annealing door. Adjust the valves to adjust the coolant water in certain height.
To make sure the wire no oxidation, in the annealing protection pipe has steam (Buyer self will prepare Steam generator).
In the drying section, has a blowing device (Require two Tungsten dies, Buyer self prepare, Die size D*1.04), by compressed air (Buyer self prepare Air compressor) to blow the water on the surface of the wire.
V. Advantage and after-self service
A: Advantage
(1). HENGXIE has some world famous parts suppliers, has special lubrication system for the gears and bearing.
(2). Body and other key components and parts are produced by our own factory , quality is reliable.
(3). DC. three-section annealing
(4). Our company’s developing process in more than 10 years.
B: After-self service
Our company for all machine product, since the shipment date, our company free after sale maintenance service guarantee period is:
(1) 1 year for mechanical part.
(2) 6 month for electrical part.