High Reliability Copper Wire Drawing Machine , 2000mpm Fine Wire Drawing Machine

HXE-26DW Small copper wire drawing machine

I. Quick description

     HXE-26DW small copper wire drawing machine is used to draw single bare copper wire from 0.8-1.65mm to 0.12-0.35mm.

II. Specifications

1. Inlet wire diameter:0.8-1.65mm
2. Outlet wire diameter:0.12-0.35mm
3. Speed:2000mpm
4. Dies number:26
5. Slip ratio (Area reduction) : No.1 -No.25 / 13%; No.26 / 8%
Elongation, no annealing, 1%-2%, After annealing, 17%-25%. Tensile strength 200-300 MPa
6. Wire drawing mode:horizontal-mode and 4 axes
7. Driver: by dual Inverters control, Brand: Inovance,Chinese famous brand, 15kw+3.7kw.
8. Main motor: 15KW AC 3 phase motor
9. Spooler motor:3.7KW AC 3 phase motor
10. Motor brand: Wan Nan motor, China classical brand
11. Capstan:steel with ceramic coating,
12. Max capstan diameter:242mm
13. Max fix speed capstan:207mm
14. Machine structure:cast iron
15. Reverse system: PID synchronous control spool
16. Transmission: by Flat belts+timing belt
17. Pay-off method: over-head
18. Tension control:weight balance by swing arm
19. Lubrication type: spray, Grade 2.5%-3%, Capacity 40L/min,
Lubrication tank: L1000mm*W500mm*H600mm
20. Bobbin size: 300mm, material steel, 17kg.
21. Take up: shaft type
22. Bobbin capacity:50-60kg/max
23. Brake: Pneumatic brake
24. Power source: customize
25. Machine dimension: L2235mm*W1575mm*H1590mm, Machine weight: 2000KG

III. Components

IV. body structure of machine

1. The body of machine is ironed cast with HT-250.clearing the internal stress through annealing treatment and fine boring machine.

2. Drive shaft: The material is 45# steel. The shaft axes is processed by HRC25-27,clear the internal stress.

3. Power transmission.According to the correspond speed of each primary drum rotate speed ,the power is transferred by high friction rate flat in between each of the shaft.The spooler shaft has its own motor and inverter,the spooler speed is adjusted by feed back from the tension lever cushion device to the inverter.

4. Transversing device.

Using 100W low speed synchro motor, stabilization, guarantee excellent appearance.

Adjust method of the breadth: Use the adjust bolt to control the position of the limit switch,maximum breadth is 370mm

5. Bobbin loading &unloading:

The cone is locked by left-hand thread bolt to fast the iron shaft, the moveable block and oblique board under the spooler are provided for installing and uninstalling reduce the worker's job.( Which can be designed according to the dimension provide by the user). The fully sealed cover has transparent screen and low voltage light tube to monitor the reeling condition. A 55# spanner is provided for installing and uninstalling the shaft.

6. Brake protecting:

The Taiwan famous brand solenoid brake will automatic apply braking when the line is broken or the inverter tripped.

The bobbin is full of wires,the machine will lower the speed in 60 seconds,Braking automatically to prevent the wire breaking.

7. Foot switch

When wire pointing, to control the machine runs in a low speed(about 100meters/minute), It is also can be use as an emergency stop if any thing wrong when the machine draws wire.

 
V. Advantage and after-sale service
 
A: Advantage
 
(1). HENGXIE has some world famous parts suppliers,has special lubrication system for the gears and bearing.
(2). Body and other key components and parts are produced by our own factory , quality is reliable.
(3). Our company’s developing process in more than 10 years.
 
B: After-sale service
 
Our company for all machine product, since the shipment date, our company free after sale maintenance service guarantee period is:
(1) 1 year for mechanical part.
(2) 6 month for electrical part.