15KW Customized Wire Drawing Machine , Small Copper Wire Making Machine

HXE-26DW Fine copper wire drawing machine

I. Quick description

     HXE-26DW Fine copper wire drawing machine is used to draw single bare copper wire from 0.8-1.65mm to 0.12-0.35mm.

II. Components

 
III. Specifications
 
1. Inlet wire diameter:0.8-1.65mm
2. Outlet wire diameter:0.12-0.35mm
3. Speed:2000mpm
4. Dies number:26
5. Slip ratio (Area reduction) : No.1 -No.25 / 13%; No.26 / 8%
Elongation, no annealing, 1%-2%, After annealing, 17%-25%. Tensile strength 200-300 MPa
6. Wire drawing mode:horizontal-mode and 4 axes
7. Driver: by dual Inverters control, Brand: Inovance,Chinese famous brand, 15kw+3.7kw.
8. Main motor: 15KW AC 3 phase motor
9. Spooler motor:3.7KW AC 3 phase motor
10. Motor brand: Wan Nan motor, China classical brand
11. Capstan:steel with ceramic coating,
12. Max capstan diameter:242mm
13. Max fix speed capstan:207mm
14. Machine structure:cast iron
15. Reverse system: PID synchronous control spool
16. Transmission: by Flat belts+timing belt
17. Pay-off method: over-head
18. Tension control:weight balance by swing arm
19. Lubrication type: spray, Grade 2.5%-3%, Capacity 40L/min,
Lubrication tank: L1000mm*W500mm*H600mm
20. Bobbin size: 300mm, material steel, 17kg.
21. Take up: shaft type
22. Bobbin capacity:50-60kg/max
23. Brake: Pneumatic brake
24. Power source: customize
25. Machine dimension: L2235mm*W1575mm*H1590mm, Machine weight: 2000KG
 
IV. Advantage and after-sale service
 
1: Advantage
 
A. HENGXIE has some world famous parts suppliers,has special lubrication system for the gears and bearing.
B. Body and other key components and parts are produced by our own factory , quality is reliable.
C. Our company’s developing process in more than 10 years.
 
2: After-sale service
 
Our company for all machine product, since the shipment date, our company free after sale maintenance service guarantee period is:
A 1 year for mechanical part.
B 6 month for electrical part.
 

V. Installation

1. Requirement of the workshop arrangement :

If there are lots of machine needed to be installed, please refer to the attachment the workshop arrangement plan to keep the equipment in order.

2. Installation of the machine:

The machine should be installed at clean, flat and well ventilated floor, cushion rubber should be rovided under the bed plate, please fix the machine on the floor by the founding bolt to prevent shake and move when the machine is running, also to prevent undesired stop. The machine use 380V three phase power supply, the three R.S.T.pillars inside the control box are provided for power connection, another pillar is for earth connection, please make sure it is connected.

3. Cooling and lubricating method of the drawing line & the usage of the lubricating liquid:

A switch type sprinkle is installed on top of the primary drum, it doesn't affect the operation, No.1 and No.26 hole has separate lubricating line. For convenient operation, the lubrication liquid enter the machine from left side through a ball valve. When more machine are using together, a oil pond should provide for central cooling and lubrication system, also for filter dirt and copper chip, and cool down the lubricating liquid.

4. Using the Dies and wire pointing:

(1). Refer to the attached parameter of the mechanical elongation rate to configure the dies, the ies outer diameter is ф25mm, use high quality diamond of thickness 8 - 10mm or artificial synthesized dies to guarantee the quality and produce efficiency of the copper wire .

(2). Wire pointing:

Use a long plier clip tightly the head of the copper wire, Enwinding 2,3 rounds. Pull the wire strongly to breake it off,in order to reduce the section area. Use the long plier

cliping the end of the copper line. Passing the copper wire through the dies carefully, Use the long plier pull the wire out of the dies from the other side, Please notice the direction of the dies when pass the copper wire.

(3). Connecting the wire

The broken copper wire with a diameter more than Φ0.1mm broken can be connected by cold welder machine.

The copper wire diameter with less than Φ0.1mm broken Can be connected manually .

5. Using the bobbin

Maximum dimension of the bobbin: outer diameter 360mmф/Max, Capcity of loading is 40-60KG, before using the bobbin, you must revise the bobbin balance.