Carbon Steel Precision Fastener Bolt Nut Metal Stamping Parts Flat Washers

Carbon Steel Precision Metal Stamping Parts Fasteners Bolts Nuts Flat Washers

Product Description and Process

Production process: metal stamping process
Machining process: CNC machine, machining center, lathe, mill machine, drill machine, etc.
Surface treatment process: paint coating, electrophoretic coating, electrogalvanizing coating, black oxide coating, powder coating, etc.

Product Material and Uses
Normally produce with hot rolled plate, clod rolled plate, galvanized plate, aluminum boards, stainless steel boards, aluminum magnesium alloy boards. Q195, Q215, Q235, Q275, 08A1, 08F, 10F, 10, 15, 20, 25, 30, 35, 40, 45, 50, SPCC, SPCD, SPCE, Zn100-PT, Zn200-SC, Zn275-JY, DX1, DX2, DX3, DX4, SECC, SECD, SECE, SUS301, SUS304, SUS316, SUS430, etc.

The metal stamping products are widely used for auto-car parts, truck parts, train parts, vehicle components, aviation industry components, furniture appliances, electronic product, other machinery components, etc.

Stamping (metalworking)
Stamping (also known as pressing) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. Stamping includes a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press, blanking, embossing, bending, flanging, and coining. This could be a single stage operation where every stroke of the press produces the desired form on the sheet metal part, or could occur through a series of stages. The process is usually carried out on sheet metal, but can also be used on other materials, such as polystyrene. Stamping is usually done on cold metal sheet.

Stamping Operations
1. Bending - the material is deformed or bent along a straight line.
2. Flanging - the material is bent along a curved line.
3. Embossing - the material is stretched into a shallow depression. Used primarily for adding decorative patterns.
4. Blanking - a piece is cut out of a sheet of the material, usually to make a blank for further processing.
5. Coining - a pattern is compressed or squeezed into the material. Traditionally used to make coins.
6. Drawing - the surface area of a blank is stretched into an alternate shape via controlled material flow.
7. Stretching - the surface area of a blank is increased by tension, with no inward movement of the blank edge. Often used to make smooth auto body parts.
8. Ironing - the material is squeezed and reduced in thickness along a vertical wall. Used for beverage cans and ammunition cartridge cases.
9. Reducing/Necking - used to gradually reduce the diameter of the open end of a vessel or tube.
10. Curling - deforming material into a tubular profile. Door hinges are a common example.
11. Hemming - folding an edge over onto itself to add thickness. The edges of automobile doors are usually hemmed.
Piercing and cutting can also be performed in stamping presses. Progressive stamping is a combination of the above methods done with a set of dies in a row through which a strip of the material passes one step at a time.

Industry-specific applications
Metal stamping can be applied to a variety of materials based on their unique metalworking qualities for a number of applications across a wide range of industries. Metal Stamping may require the forming and processing of base common metals to rare alloys for their application specific advantages. Some industries require the electrical or thermal conductivity of beryllium copper in areas such as aerospace, electrical, and the defense industry or the high strength application of steel and its many alloys for the automotive industry. Industries metal stamping is used for:

• Aerospace
• Agriculture
• Ammunitions
• Major appliances
• Small appliances
• Automotive
• Commercial
• Construction
• Electronics
• HVAC
• Lawn Care & Equipment
• Lighting
• Lock Hardware
• Marine
• Medical
• Plumbing
• Power Storage
• Power Tools
• Small Engine

Sheet Metal Stamping Services

We’re a precision sheet metal stamping and forming company dedicated to efficient, dependable and cost-effective processes that fulfill every metal part or component need.

Metals We Stamp:

Stainless Steel Brass Copper Carbon Steel Aluminum

Metal Stamping Techniques

Custom Metal Stamping

We are experts when it comes to the design and development of custom metal stamped components as well as sub-assemblies.

We have several production methods, including multi-slide and four-slide stamping, progressive die stamping, and deep drawing to make sheet metal parts or metal accessories. Our methods are fast, reliable, and multi-functional, producing lightweight parts that deliver great part performance. We also have the ability to produce Threaded, countersunk, numbered, or embossed features on all stamped parts. We engineer all our dies and tools in-house. This allows us to maintain tight tolerances from beginning to end.

We also offer secondary services such as plating, heat-treating, powder coating, and stress relieving depending on customer requirements. Auto, soldier, reel-to-reel, tape and reel, and bulk packaging are available. As with everything we do in-house, quality control and quality enhancement are crucial parts of our custom metal stamping processes.

Custom Metal Stamping Capabilities

Our customers rely on our expert design and development services for variety of components, ranging from micro-miniature parts to large, intricate components. We can provide prototyping services to facilitate high volume orders of up to 50 million parts.

Components we produce through our custom precision metal stamping include:

• Electronic connectors
• Sensor components
• Thrust washers
• Surface mount pins
• Transfer stampings
• Heat sinks
• Printer cartridge blades
• Medical components
• Insert moldings
• Fuse clips
• Furniture parts
• And more