SS304 Hexsteel Refractory anti-abrasive linings for cyclones
China HESLY Hex steel
& Anchors - Refractory Lining
HESLY's Hex Steel Grating (Hex mesh, Hex metal) is a hexagonal cellular mesh
grating specifically designed for reinforcing both linings and
flooring. It acts as a surface framework to hold cement or
refractory in position, and relieves stress in the lining's upper
crust, which prevents spalling and cracking. As a result of
Hexsteel's strength and unique design, abrasion and corrosion are
retarded and refractory life is significantly extended. Even hot
gaseous substances cannot erode the surface material because they
are reflected away from the surface by the metal cellular grid.
Since Hex Metal's flexibility allows it to be rolled, it easily
conforms to circular shapes. It is ideal for lining Ducts,
Furnaces, Reactor Vessels, Cyclones, Flue Gas Lines and other high
temperature equipment of virtually any shape or configuration.
Flex Hexsteel
Flex Hexmetal is the direct counterpart of Hex metal. It performs
all the same functions in reinforcement of thin wall refractory
linings, while its' design allows free form rolling to very small
diameters. Hex metal becomes impractical when the section of plant
being protected is of small diameter. The free rolling capabilities
of Flex metal allows plant as small as 150 mm to be lined. Typical
applications include Air Distributors, Cyclone Dip legs, Fan Cases,
or any other plants where the practicality of free rolling material
is beneficial to maintenance activities.
Hexsteel with lances
Hex
Steel with binding holes
Refractory Anchors
HESLY's Armour-Anchors can be used in combination with Hexmetals /
Flexmetals or as stand alone systems.
HESLY’s Wire Formed Anchors
Wire Formed Anchors are configured to suit all light, medium and
dense refractories in providing maximum support during refractory
application and maximum retention of refractories during plant
service. Consideration is given to expansion, heat transfer, method
of application, environmental conditions and design of host unit
for individual applications. Anchors are designed for Manual and
Semi-Automatic Welding.
The range of applications is limited only by the structural
strength of the anchor section. The maximum section size of wire
formed anchors is 3/8" (9.5mm). Typical applications include most
process plant including furnaces, ductwork, heaters or reactors.
HESLY’s Plate Formed Anchors
Plate Formed Anchors are divided into Metallic Anchors and Ceramic
Supports. The Metallic Anchors are designed typically for ceramic
fiber and for light or medium weight refractories, again configured
to provide maximum retention during plant service. The Ceramic
Anchor Supports "C" Clips are designed to retain most standard
pattern ceramic anchors (Scissor Clip types are available as wire
formed) Mainly for light and medium weight duties, their typically
small cross section provides low heat transfer with section size
providing easy manual or semi-automatic welding. "C" Clips retain
ceramic anchors used for anchoring moldable refractories.
HESLY’s Rod Formed Anchors
Rod Formed Anchors / Studs (larger than 3/8" diameter) Heavy weight
anchors are used only in the most arduous conditions. They are
designed to provide support and attachment of refractory pre-cast
sections to plant steelwork, and provide an effective anchoring
system in high stress situations. Their design shape minimizes and
controls heat transfer and thus provides maximum strength at
elevated temperatures. Refractory lining situations that have
attendant high live loads occur in plant such as Rotary Kilns,
where deep roof and side wall lining of dense refractories require
maximum support during operating conditions or heavy weight
pre-cast blocks are retained by bolt through, weld on and slip on
systems.
USES FOR HESLY HEX METAL
Refractory Linings in Furnaces | Ducts and Flue Gas Lines | Cyclones | Reactors | Reactor Vessels | Windboxes | Fan Casings | Regenerators | Tanks | Ashpits | Heaters
Advantages of E-ON (HESLY)
HESLY's competitive Advantages | Much of our success at HESLY group, can be attributed to outstanding service, competitive pricing
anda "deliver what we are going to or earlier" attitude. We often
shiporders same day and are on call 24 hours a day, 7 day a
week. www.hexsteel.net |
HESLY hexmesh Typical Service Temperature:
Anchorage Material | Chemical Composition | Typical Service Temperature |
AISI | DIN | C% | Si% | Mn% | P% | S% | Cr% | Ni% | others |
304 | 1.4301 | ≤0.08 | ≤1.00 | ≤2.00 | ≤0.45 | ≤0.30 | 18.0—20.0 | 8.0—10.0 | N | 800℃ |
316 | 1.4401/1.4436 | ≤0.08 | ≤0.75 | ≤2.00 | ≤0.45 | ≤0.30 | 16.0—18.0 | 10.0—14.0 | N:Mo | 800℃ |
321 | 1.4541 | ≤0.08 | ≤0.75 | ≤2.00 | ≤0.45 | ≤0.30 | 17.0—19.0 | 9.0—12.0 | Ti | 800℃ |
310S | 1.4845 | ≤0.08 | ≤1.50 | ≤2.00 | ≤0.45 | ≤0.30 | 24.0—26.0 | 19.0—22.0 | — | 1150℃ |
Inconel 601 | 2.4851 | ≤0.10 | ≤0.50 | ≤1.00 | — | ≤0.15 | 21.0—25.0 | 58.0—63.0 | Al:Cu | 1200℃ |
Inconel 800 | 1.4876 | ≤0.10 | ≤1.00 | ≤1.50 | ≤0.45 | ≤0.15 | 19.0—23.0 | 30.0—35.0 | Al:Ti | 1200℃ |
410S | 1.4001 | ≤0.08 | ≤1.00 | ≤1.00 | ≤0.40 | ≤0.30 | 11.5—13.5 | ≤0.60 | — | 750℃ |
CARBON STEEL | VARIOUS | 550℃ |
Features of Stainless Steel which used for Hex Mesh:
SS | Features |
304 | Good heat resistance ,corrosion resistance ,strength at low temperature and mechanical properties, good hot working performance for example punching,bending,etc , no heat treatment influence phenomenon(nonmagnetic,U-96°C-800°C). |
304L | As one kind of low carbon SS304,In the general, the similar corrosion resistance with SS 304 .But after welding or in eliminating stress, the outstanding ability of the resistance to corrosion of grain boundaries In under the condition of no-heat treatment, maintain good corrosion resistance,Used in -196°C~800°C. |
316 | Owing to add to Mo,So the corrosion resistance of atmospheric and high temperature strength are very good,Can be used in harsh conditions ,Processing sclerosing optimal (nonmagnetic). |
316L | As one kind of low carbon series SSS316, in addition to the same feature of SS316, Optimal resistance to corrosion of grain boundaries |
310S | As heat-resistant part in the under the temperature 1100°C,Oxidation stability steel ,etc |
HESLY hex metal ordinary specs:
HESLY-hex Metal ordinary specifications |
ITEM | SPECS | B | A | AF |
1 | 1.2 X 10 X 50mm | 1.2mm | 10mm | 40mm |
2 | 1.2 X 15 X 50mm | 1.2mm | 15mm | 50mm |
3 | 1.2 X 20 X 50mm | 1.2mm | 20mm | 50mm |
4 | 1.5 X 10 X 50mm | 1.5mm | 10mm | 50mm |
5 | 1.5 X 15 X 50mm | 1.5mm | 15mm | 50mm |
6 | 1.5 X 20 X 50mm | 1.5mm | 20mm | 50mm |
7 | 1.8 X 15 X 50mm | 1.8mm | 15mm | 50mm |
8 | 1.8 X 20 X 50mm | 1.8mm | 20mm | 50mm |
9 | 1.8 X 25 X 50mm | 1.8mm | 25mm | 50mm |
10 | 2.0 X 15 X 50mm | 2.0mm | 15mm | 50mm |
11 | 2.0 X 20 X 50mm | 2.0mm | 20mm | 50mm |
12 | 2.0 X 25 X 50mm | 2.0mm | 25mm | 50mm |
13 | 2.0 X 30 X 50mm | 2.0mm | 30mm | 50mm |
14 | 2.0 X 30 X 80mm | 2.0mm | 30mm | 80mm |
Remark | A/F | Min: 40mm Max: 100mm |
| MATERIAL | A3 ,0Cr13,1Cr13,SS304,SS316,1Cr18Ni9Ti,SS310S |
HESLY Flex metal:
Hexsteel for refractory lining | |
Flexmetal with lances | Flex metal with lances |
| |
Flexmetal with binding holes | Flex metal with binding holes |
| |
Hex Mesh for cyclone | Hex Mesh for cyclone |
| |
Flexmetal | Flex Metal Mesh |
| |
China Flex Metal Mesh | China HEXSTEEL |