JIANGSU HUI XUAN NEW ENERGY EQUIPMENT CO.,LTD |
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Metallurgical Machinery Open Die Forging 20CrMnMo Heavy Industry
Gear Shaft
Product Desciption:
Gear shaft of mining machinery(gear shaft of internal combustion
engine,marine gear shaft,gear shaft of metallurgical
machinery,large scale,precision gear shaft,reducer gear shaft,gear
shaft of speed accelerator).
Products reference:
Materials | 20CrMnMo ,4340,34CrNiMo7-6,18CrNiMo7-6 |
Forging equipment | 6000T open die hydropress |
Application | Gear shaft of heavy industry,transfer force function |
Melting process | EF+LF+VD |
Production process | Forging+heat treatment+rough machining+QT+hobbing+gear grinding+finish machining |
Forging ratio | ≥3.5 |
Applicalbe standard | ASTM,ASME,DIN,JIS,ISO,BS,API,EN |
Executive standard | JB/GB/EN/DIN/JIS/ASME/ASTM/ISO |
Certification authorities | ISO9001:2008,TÜV(BV),(LR),ABS,RINA,(GL),(KR),(DNV),(NK),PED. |
Delivery terms | Rough machining(N+T);finish machining(Q+T),nitriding quenching |
Test machine | Spectrograph,UT device,tensile and compact test machine,metalloscope,outside micrometer,bore dial indicator,trilinear coordinatre measuring machine,hardness test machine |
Service | Our service included the forging, process, heat treatment, finish machining, package, local logistics, customers clearance and maritime transport. We took the customer’s requirements as the principal thing, and pay attention on the products quality. |
Custom properties
Material elements | C | Si | Mn | P | S | Cr | Ni | Mo | Others |
20CrMnMo | 0.17-0.23 | 0.17-0.37 | 0.90-1.20 | 0.035 | 0.035 | 1.10-1.40 | 0.30 | 0.20-0.30 | 0.17-0.23 |
34CrNiMo6 | 0.30-0.38 | ≤0.040 | 0.50-0.80 | ≤0.035 | ≤0.035 | 1.30-1.70 | 1.30-1.70 | 0.15-0.30 | |
18CrNiMo7-6 | 0.15-0.21 | 0.17-0.35 | 0.50-0.90 | ≤0.025 | ≤0.025 | 1.50-1.80 | 1.40-1.70 | 0.25-0.35 | |
4340 | 0.38-0.43 | 0.15-0.35 | 0.60-0.80 | ≤0.035 | ≤0.040 | 0.70-0.90 | 1.65-2.00 | 0.20-0.30 | - |
Mechanical properties | Dia.(mm) | TS/Rm(Mpa) | YS/Rp0.2(Mpa) | EL/A5(%) | RA/Z(%) | Type Of notch | Impact energy | HBW |
20CrMnMo | Ø15 | ≥1180 | ≥885 | ≥10 | ≥45 | V | ≥55 | ≤217HBS |
34CrNiMo6 | Ø15 | 750-900 | 450-600 | ≥13 | ≥55 | V | -40℃≥20 | ≤269HBS |
18CrNiMo7-6 | Ø15 | ≥980 | ≥785 | ≥9 | ≥40 | V | ≥47 | ≤269HBS |
4340 | Ø15 | ≥980 | ≥835 | ≥12 | ≥55 | V | ≥78 | ≤179HBS |
Commerce clause
MAX weight | 50T |
MOQ | 1PC |
Delivery time | 30-50 days |
Package | Plywood case,wooden pallet,steel frame |
Delivery terms | FOB;CIF;CFR;DDU; |
Payment terms | T/T,LC |
Type of shipping | By ocean,air |
Process procedure:
Forging process flow quality control: Raw material steel ingot into
warehouse(test the chemical content) → Cutting→ Heating(Furnace
temperture test) → Heat treatment after forging(Furnace temperture
test) Discharge the furnace(blank inspection)→ Machining→
Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT,
mechanical properties, hardness, grain size)→ Finish machining→
Inspection (dimension)→ Packing and Marking(steel stamp, mark)→
Storage Shipment
Application
Industrial gear shaft is widely used for gear box,mining
machine,metallurgical machine,marine
engine,generator,railway,internal combustion etc.
Competitive Advantage