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Address: Bajiaowo Industrial Park, Wanjiang District, Dongguan, Guangdong, China
Contact name:Daisy
Guangyuan Technology (HK) Electronics Co., Ltd. |
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Induction quenching machine is a type of induction heating machine that is used to heat and quench metal materials. It utilizes an alternating current (AC) power source to generate high-frequency magnetic fields for heating metal and is capable of heating materials quickly and efficiently. Therefore, it is widely employed in various fields such as metal processing, casting, and forging.
The principle of the induction quenching machine is by utilizing the electromagnetic field produced from the coil to heat the workpiece, and then quickly cooling the heated workpiece by water or air. Hence, it is widely used in industries like metallurgy, electronics, auto-manufacturing, and machinery manufacturing.
Induction quenching equipment is a specialized machine that is designed to heat and cool metal materials quickly and efficiently. It is equipped with various components to ensure precise and reliable heating/cooling.
The power supply of the induction quenching equipment is the key of the entire system. Its powerful induction power supply provides the necessary high-frequency magnetic field to heat the metal material. The load line is used to monitor and control the heating process, ensuring the metal material is heated to the desired temperature. The capacitor stores energy and releases it during the heating process to maintain a stable temperature. The transformer is used to adjust the output voltage and current of the induction power supply, allowing precise control over the heating process. Furthermore, the inductor is responsible for generating the high-frequency magnetic field used to heat the metal material. It can be designed in different forms, like horizontal type, vertical type and special machine to meet different processing needs.
In addition, there are also the quenching system and the machine tool. The quenching system is designed to cool the metal material after it's heated. It can be built into the inductor with a spray quench ring and quench holes that face the rotating part. On the other hand, the machine tool holds and rotate the metal material during the heating and quenching process. This guarantees that the metal material is evenly heated and properly quenched. Finally, the induction quenching equipment also employs a precise temperature control system to maintain a constant temperature throughout the process, ensuring consistent quality of the finished product.
| Parameter | Value |
|---|---|
| Input Voltage | 3 Phase |
| Quenching Speed | 0-20m/min |
| Control System | DSP+FPGA Full Digital Control |
| Safety System | Emergency Stop Button |
| Quenching Depth | 0-20mm |
| Temperature Control | Digital Display |
| Quenching Hardness | HRC50-60 |
| Heating Mode | Induction Heating |
| Power Supply | AC380V/50Hz |
| Quenching Precision | ±0.1mm |
Induction quenching machines are an essential tool for heat treatment of metals and alloys in various industries. With induction quenching, steel parts such as gears, shafts, bolts, and cutting tools can be hardened, tempered, and case-hardened. Moreover, non-ferrous metals, such as aluminum, copper, and brass, can be heat-treated. Besides their industrial use, induction quenching is also an important tool for research and development, allowing researchers to study the effects of heat treatment and create new techniques.
One common application of induction quenching is to harden steel parts. The process begins by heating the steel to a specific temperature and then introducing a quenching medium, usually oil or water, to rapidly cool it. This increases the hardness of the steel without sacrificing its strength and toughness.
Another use for induction quenching is case hardening, which increases the wear resistance of steel parts. The part is heated to a certain temperature and exposed to a carburizing medium like oil or gas. This allows the carbon to diffuse into the surface of the metal, forming a hard outer layer.
Finally, with induction quenching, non-ferrous metals may also be heat-treated. The process is similar to that used for steel, but the temperatures and quenching media used may vary according to the material’s characteristics.
Induction Quenching Machine
Our induction hardening device is designed to provide an induction quench process unit for a surface hardening system. Our induction quenching machine has excellent performance and is equipped with a water cooling system, AC380V/50Hz power supply and emergency stop button. The input voltage is 3 phase and the minimum order quantity is 1 SET. We provide CE, FCC, SGS certification and wooden box packaging. The price is negotiable and the delivery time is 7-30 workdays. We accept 100% TT payment and supply 500 sets/month.
We provide professional technical support and services for our induction quenching machine. We can help you with the installation, maintenance, and troubleshooting of the machine. Our staff is knowledgeable and can provide you with detailed instructions to guide you through the process. Furthermore, we offer a variety of spare parts to ensure the best performance of the machine.
We also provide on-site training and technical support for personnel operating the machine. Our experienced technicians are available to help you with any issues related to the machine, such as programming, setup, and operational procedures. Additionally, we have a team of customer service representatives who are available to answer any questions you may have.
We are committed to providing you with the best service and support for your induction quenching machine. Our goal is to ensure that your machine is running smoothly and efficiently.
