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Induction quenching machine is a type of induction heating machine that is used to heat and quench metal materials. It is a closed-loop system that uses an alternating current (AC) power source to generate high-frequency magnetic fields that are used to heat the metal material.
The induction quenching machine is designed to heat and quench metal materials quickly and efficiently, making it a popular choice for a variety of applications, including steel processing, casting, and forging.
Induction quenching machine is widely used in metallurgical, electrical, automobile, machinery manufacturing and other industries. The principle of induction quenching machine is that the electromagnetic field generated by the coil is used to heat the workpiece, and then the workpiece is quickly cooled by water or air to achieve the purpose of quenching and tempering.
Induction quenching equipment is a sophisticated piece of machinery that is designed to rapidly heat and cool metal materials with ease. It consists of several key components, including the following:
A powerful induction power supply, which acts as the main
component, generates a high-frequency magnetic field. This heats
the metal quickly and efficiently.
The load line monitors and regulates the heating process, making
sure it is at the desired temperature.
A capacitor stores energy and then releases it during the heating
process to provide consistent temperatures.
A transformer alters the output voltage of the induction power
supply so that the heat can be adjusted with accurate precision.
An inductor generates the necessary magnetic field and can be
designed differently, based on the project’s requirement. It could
be horizontal, vertical, or a specially shaped machine tool.
The quenching system serves to cool the metal material once it is
heated. There are direct and separate systems. When using the
direct system, it is possible to heat and cool at the same time
through the use of a spray quench ring with quench holes.
Finally, the machine tool is used to hold and rotate the metal for
uniform heating and quenching. This ensures a high-quality result.
Moreover, the induction quenching equipment can maintain a steady
temperature through its precise temperature control system.
| Parameter | Value |
|---|---|
| Quenching Speed | 0-20m/min |
| Quenching Mode | Induction Quenching |
| Cooling System | Water Cooling |
| Temperature Control | Digital Display |
| Heating Mode | Induction Heating |
| Quenching Precision | ±0.1mm |
| Quenching Hardness | HRC50-60 |
| Input Voltage | 3 Phase |
| Quenching Depth | 0-20mm |
| Power Supply | AC380V/50Hz |
Induction quenching machines are widely used in many different industries for heat-treating metals and alloys. They can be used for a variety of applications, such as hardening, tempering, case hardening, and heat treating of non-ferrous metals.
Hardening steel is one of the most common uses of induction quenching, which involves heating the steel to a specific temperature and then rapidly cooling it with a quenching medium such as oil or water. This process is used to harden steel parts like gears, shafts, bolts, and cutting tools.
Tempering steel is another process that is used to reduce the hardness of steel while preserving its strength and toughness. Induction quenching is often used after hardening to temper steel parts.
Case hardening is a process used to increase the wear resistance of steel parts. It involves heating the steel and then exposing it to a carburizing medium such as oil or gas. After the part is cooled slowly, the carbon diffuses into the surface of the steel, creating a hard case.
Induction quenching can also be used for heat-treating non-ferrous metals such as aluminum, copper, and brass. This process requires different temperatures and quenching media that are used for steel.
Finally, induction quenching machines are used in research and development settings to study the effects of heat treatment on different materials and to develop new heat treatment processes.
GY offers a customized induction quenching machine service to meet your quenching needs. Our induction surface hardening system is a highly reliable induction quench process unit that is certified with CE, FCC, and SGS. It features a minimum order quantity of 1 set, with a price that is negotiable. Packaging is done in a wooden box and delivery is within 7-30 workdays. Payment terms are 100% T/T. Our supply ability is 500 sets/month.
This induction hardening device has a quenching hardness of HRC50-60, a quenching precision of ±0.1mm, a cooling system of water cooling, a quenching depth of 0-20mm, and a quenching speed of 0-20m/min.
If induction quenching is what you need, contact us today and get the quenching solution you have been searching for!
We provide technical support and service for induction quenching machines to ensure optimal machine performance and productivity. Our service team is comprised of experienced professionals who can help you troubleshoot and resolve any issues you may be experiencing with your machine.
We offer a variety of services, ranging from onsite installation and training to remote technical support. Our knowledgeable staff can provide advice on the best induction quenching solutions for your needs. We also offer maintenance and repair services to keep your machine running smoothly and efficiently.
In addition, we offer a wide selection of spare parts and consumables for your machine. We can help you find the right parts quickly and efficiently, so that you can get your machine back up and running as soon as possible.
If you have any questions about our services or need assistance with your machine, please feel free to contact us. We look forward to hearing from you!
