100KW Industrial Induction Brazing Machine For Tubes And Pipes

Quick and Precise 100KW Industrial Induction Brazing Equipment For Tubes And Pipes

Induction Brazing Machine

Induction brazing is a joining process that uses induction heating to join two or more metals. Induction heating uses electromagnetic fields to generate heat without contact or flames, making it more localized, repeatable, and easier to automate than traditional torch brazing.

Induction brazing is a joining process that uses induction heating to heat the metals to be joined. The process is fast and efficient, making it ideal for a wide range of applications.

Induction brazing is a process that uses an inductor to heat a part. It works on the transformer principle, where the inductor is the primary winding and the part to be heated is the secondary winding. This process works well for joining metals together.

THE TECHNICAL PARAMETERS OF THE GYS-100AB:

MAJOR FEATURES:

• IGBT induction heating power supply, stable output, high brazing quality
• Different power and frequency combinations meet various brazing needs
• Induction heating for consistent results
• The flexible cable length of the brazing gun can be customized, the longest can be more than 10 meters
• Equipped with movable casters, you can quickly transfer the working position
• Voltage, current and water temperature monitoring and alarm function

THE ADVANTAGES OF THE INDUCTION BRAZING:

1. Induction brazing is a process where an AC electromagnetic field is used to generate energy within the part, causing heating at the surface and sub-surface areas of the part due to Joule effect (I2R power losses: where I is current density induced in the part by the electromagnetic induction field and R is the electrical resistance of the part). Therefore, the amount of energy put into a part can be controlled very precisely, assuming the part is consistently and accurately positioned relative to the inductor, making for a very controlled brazing process.

2. Induction brazing is easily automated and lends itself to both single-piece flow (Just-in-time processing) and high volume parts brazing.

3. Induction brazing is energy efficient because power is used only during the brazing process. Depending on the material system being soldered/brazed, up to as much as 80% of the input energy goes directly to the part, which is more efficient than other traditional heating processes.

4. Induction heating, when used in combination with protective atmosphere chambers, allows for fluxless brazing of part assemblies with copper, nickel, and some silver braze alloys. Typically, the only alternative to induction fluxless brazing is vacuum or other controlled atmosphere furnace brazing, which requires a significantly larger capital investment. Plus, furnace brazing cycle times are significantly longer than induction brazing cycles (minutes to hours versus seconds with induction).

5. Induction brazing can be used for a wide variety of braze joint geometries and is not limited to simple or tubular shapes.

6. Induction brazing is capable of brazing large parts in a fraction of the time that can be achieved with gas torch brazing.

APPLICATIONS OF THE INDUCTION BRAZING MACHINE:

While nearly all metals can be brazed, provided that the heat and metal of the filler used during the process are carefully controlled, some metals require more care and precision during the brazing process. Induction brazing still will form an excellent bond holding your pieces together.

There are many metals appropriate for induction brazing.

• Metals like platinum, silver and gold are expensive to work with and accuracy is a must when brazing these precious metals.

• Copper and its alloys are used extensively due to their superior electrical and thermal conductivity properties. Their corrosion resistance, strength and fatigue performance are excellent. They can readily be soldered and brazed, and many coppers and copper alloys can be soldered using gases, arcs, and resistance methods.

• Brass, aluminum, iron, steel, and stainless steel are also popular metals for brazing.

• Tungsten is stronger than gold and silver combined and creates an excellent brazing seal.

• Chrome, an expensive brazing metal, is used in the automotive industry.

• Nickel and nickel alloys are also excellent brazing materials and are often used in chemical, nuclear and aerospace industries

The GY company is the leader today in production of induction equipment both in the domestic and foreign markets. If you want to buy the equipment for metal hardening at a reasonable price, it is best to purchase products directly from the manufacturer, without overpaying to intermediaries.

In order to purchase the unit for metal hardening, the price for which will be reasonable, please contact the GY directly, and soon you will receive reliable and high-tech equipment.

The company also sells induction hardening units of various capacities that are manufactured in accordance with high quality standards.

The specialists of the company are always aware of the market trends, and consider the needs and desires of the client as much as possible. We will be able to create any of the most complex equipment in accordance with requirements of the customer, with the shortest possible time. The products of our company are consistently high quality, reliability and durability.

We also provide quality warranty service, and post-warranty service on mutually beneficial terms.