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Industrial Induction Heat Treatment Machine For Metal Hardening SGS ROHS Certified

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Industrial Induction Heat Treatment Machine For Metal Hardening SGS ROHS Certified

Country/Region	china
City & Province	dongguan guangdong

Product Details

Most Effective Metal Processing Induction Heat Treatment Machine For Hardening

INDUCTION HEAT TREATMENT SYSTEM

Induction heat treatment includes induction hardening, induction tempering and induction annealing. Induction heat treatment system combines hardening and temping process with induction heading for high productivity and optimal treat result. Application of induction heat treatments system are chain, bar, screw bar, tube and pipe. Induction Annealing machines mainly be employed in annealing of stainless steel parts,pipes, and other workpieces.

Quick Detail:

Machine tool adopting immersion and spray cooling means is sued in combination with high and intermediate frequency induction equipments, which is applicable to the heating and tempering for such work pieces as shafts, gears, discs and rods. This machine belongs to the semi-automatic induction heater adopting hydraulic drive and electrical control, which has manual, inching and automatic functions as required by precise positioning and easy operation.

Model	GYPLC-1200	GY-PLC/CNC-1500	GY-PLC/CNC-2000	GY-PLC/CNC-3000
Max heating diameter	≤ ᴓ200mm	≤ ᴓ350mm	≤ ᴓ400mm	≤ ᴓ600mm
Max heating length	1200mm	1500mm	2000mm	3000mm
Max clamp length	1200mm	1500mm	2000mm	3000mm
Workpiece revolve speed	20-120R/Min	20-100R/Min	20-60R/Min	20-40R/Min
Hardening moving speed	2-60mm/s	2-50mm/s	2-30mm/s	2-20mm/s
Max Lifting speed	100mm/s	100mm/s	100mm/s	100mm/s
Cooling method	diluent cooling	diluent cooling	diluent cooling	diluent cooling
Workpiece outside diameter runout	=0.5mm	=0.5mm	=0.5mm	=0.5mm
/Power supply	AC220V	AC220V	AC220V	AC220V
Motor Power	3.25KW	3.2KW	3.75kw	4.25kw
Size	1300X1300X2500MM	1300X1300X2800mm	1300X1300X3200mm	1400x1400x4800mm
Net weight	500KG	550KG	850KG	1250KG

Advantages of induction hardening:

Precise control over temperature and hardening depth
Controlled and localized heating
Easily integrated into production lines
Fast and repeatable process
Each workpiece can be hardened by precise optimized parameters
Energy-efficient process

Induction Hardening refers to the process that heats metal in a high temperature and cools it rapidly to achieve the advanced hardness, strength and tension. There are two types of hardening: Through hardening treats the entire part and case hardening treats the surface of part and depending on hardening depth required.
Induction hardening is generally considered as the most effective way for metal processing. Induction heating through the contactless electromagnetism induction phenomenon, induction hardening could reach the temperature quickly and target to specific heating point. It not only increases the yield but also meets the high standard of discharge and safety concerns. Induction heating is a highly controllable process. The induction hardening production line could satisfy the precise requirement of workpiece specification by fine adjustment of power, time, frequency, cycles and heating process (fixed or scanning). Induction hardening process is also well-performed in irregular workpieces.
Based on these inimitable superiorities, induction hardening is recommended to employ in the production that requires precision and intensity such as gears, crankshafts, camshafts, spline shafts, bearings, roll, saw, blade, fittings, slabs.

shaft hardening

Our services

Pre-sale service.

Inquiry and consulting service
recommend the most suitable for our customers according to their requirements
Sample testing support
working videos available
View our factory

In-sale service.

Strictly manufacture the machine, according to relevant technical standards.
Take run test, according to relevant equipment test run regulations.
Strictly check up the machine, before delivery
Delivery on time.

After-sale service.

Warranty time: 1year Warranty.
Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.