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250KW Induction Heat Treatment Equipment For Hardening Tempering Multifunctional

Guangyuan Technology (HK) Electronics Co., Ltd.

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Address: Bajiaowo Industrial Park, Wanjiang District, Dongguan, Guangdong, China

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250KW Induction Heat Treatment Equipment For Hardening Tempering Multifunctional

Country/Region china
City & Province dongguan guangdong
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Product Details

250KW Induction Heat Treatment Machine For Shrink Fitting of Gears, Bears and Rings

 

INDUCTION HEAT TREATMENT SYSTEM

Induction heat treatment includes induction hardening, induction tempering and induction annealing. Induction heat treatment system combines hardening and temping process with induction heading for high productivity and optimal treat result. Application of induction heat treatments system are chain, bar, screw bar, tube and pipe. Induction Annealing machines mainly be employed in annealing of stainless steel parts,pipes, and other workpieces.

 

Specification:

ModelGYMD-250AB (Three phase)
Work power340V-430V
Maximum input current375A
Output power250KW
Fluctuating frequency1-10KHZ
Output current400-6500A
The flow rate of cooling water0.08-0.16Mpa 15L/Min
Water temperature protection point50C
Product sizemain : 1090x650x1610mm
transformer : 1070x480x850mm
Net weightmain : 258kgs
transformer : 178kgs

 

 

Advantages of induction heat treatment machine:

 

1. Fast heating: the minimum rate of heating is less than 1 second (rate of heating is available for adjustment and control).

 

2. Wide coverage of heating: it can be used to heat various metal parts (replace removable induction coil as per different operating switches).

 

3. Easy installation: it can be used once it is connected with power source, induction coil as well as water supply pipe and rising pipe; it is small in size and light in weight.

 

4. Easy operation: you can learn to operate it within several minutes.

 

5. Fast start-up: it can be started to perform heating operation on condition that water and power supply is available.

 

6. Low power consumption: As compared with conventional vacuum tube high frequency equipments, it can save the power by approximately 70%. The smaller the size of the work piece is, the lower power consumption would be.

 

7. High effectiveness: it has such features as uniform heating (it is applicable to adjust the spacing of the induction coil to ensure the appropriate temperature as required by each part of work piece), fast warming and limited oxic horizon, and can guard against any waste after annealing.

 

8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and water shortage alarm indications as well as automatic control and protection.

 

9. Controllable temperature: it is applicable to control the temperature for heating work pieces as per the preset heating time, and thereby control the heating temperature at a certain technical point.

 

10. Comprehensive full load design: it can work continuously for 24 hours.

 

11. Small size and light weight: it has a weight of only several dozens of kilograms, of which, the limited floor space can effectively save the workshop space.

 

12. Elimination of high voltage: it requires no step-up transformer which may produce approximately ten thousand voltage, and thus can ensure the maximum safety.

 

 

  • Shrink fitting refers to the process that inserts or removes a metal component from another. Taking advantage of the thermal expansion principle, the induction heating equipment preheat the workpiece to expand its caliber for insertion or removal process. The joint components will strongly be connected after cooling at ambient temperature.

     

  • Induction shrink fitting solution is well-adapted to the practical application. The contact-free induction heating could precisely apply the heating to a small part of the component without impacting the atmosphere.

     

  • Induction heating avoids the energy waste on heating irrelevant parts of the component and increase the heating efficiency. As the heat produced by induction shrink fitting equipment is uniformed and accurately targeted to inducted zone, the process is highly controllable. This ensures the tight connection of components and available for employment in flame-free environments.

     

  • Induction shrink fitting is broadly applied in industries. The automotive industry is one of the most important applications. Induction shrink fitting solutions well-adapted to the fitting of gears, bears and rings. Furthermore, it is also introduced to the fitting of tubes and pipes, electrical motor etc. Our induction shrink fitting solutions have already served for many clients in mechanical domains.

    open coil shrink fitting

 

 

Our services


Pre-sale service.

  • Inquiry and consulting service
  • recommend the most suitable for our customers according to their requirements
  • Sample testing support
  • working videos available
  • View our factory


In-sale service.

  • Strictly manufacture the machine, according to relevant technical standards.
  • Take run test, according to relevant equipment test run regulations.
  • Strictly check up the machine, before delivery
  • Delivery on time.


After-sale service.

  • Warranty time: 1year Warranty.
  • Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
  • If any big quality problems occurs out of the guarantee period, we will send maintenance
  • technician to provide visiting service after checking with the customer and charge for a favorable price.
  • We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
  • The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.

 

 

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