Dongtai Yaoqiang machinery Co.,Ltd |
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PLC Control H-Beam Assembly Machine with manual or automatic spot CO2 welder
1. Introduction
H-beam assembly machine can realize the web and flange assembly by
automatic CO2 tack welding. Web and flange centering and clamping
units fix the beam first, and then the PLC controlled CO2 welders
weld the beam. Main machine is driven by A.C. inverter, stable and
reliable. Upper press-beam is guided through left and right four
rails, ensuring steady clamping of long time use.
2. Main Parameters
Model | Z15 | Z18 | Z20 | Z25 | Z30 |
Suitable web height mm | 200-1500 | 200-1800 | 200-2000 | 200-2500 | 200-3000 |
Suitable web thickness mm | 6--50 | 5-50 | 6-50 | 6-50 | 6-50 |
Suitable flange width | 200-800 | 200-800 | 200-800 | 200-1000 | 200-1000 |
Suitable work-piece length mm | 4000-15000 or on request | ||||
Assembly speed mm/min | 0.5-6m/min | ||||
Machine power kW | 11.7 | ||||
Power supply | AC380V, 50HZ, 3P or tailor made | ||||
Above are our standard models and parameters, and it can be designed and manufactured on request. |
*We reserve the right to alter specifications without prior notice.
3. Main features
The standard models of our H-beam automatic assembling machine have
the following features:
Robust all steel fabrication with stable structure and good
rigidity, and no deformation after long time using;
Synchronous clamping and centering system for web and flange;
Automatic tack welding system;
Tangshan Panasonic KRII-350 CO2 welding system;
Japan Mitsubishi PLC controller;
Separate motor for main machine and driving conveyors;
Heat treatment to main welding parts after welding; sand blasting
treatment to main welding parts before painting;
All motion parts have lubrication system;
Main electric elements are ABB/Siemens brands;
Product Description
Web height: 160-1500/1800/2000mm
Web thickness: 3-40
Flange width: 160-800mm
Flange thickness: 6-40mm
Workpiece length: 4000-20000mm
Assembly spped: 0.5-6 m/min
Electrical assembly: the brand is AC converter
Total power: 10KW
Power supply: AC 380V 50HZ 3phsaes
Z15 H beam assembly machine
Structure Principle
This machine is mainly composed of the following parts:
1. the main engine assembly, |
2. pull rod on the system, |
3. the input roller, |
4. output roller, |
5. hydraulic system assembly, |
6. electric control system. |
the main drive roller (2 groups), |
the web clamp system (2 groups), |
the wing plate clamping system (3 groups), |
lifting the main compression beam, |
H type steel alignment part. |
a) the main drive roller
b) web clamping system
c) wing plate clamping system
d) main lifting compaction beam
e) H steel partially aligned
Rod on the system (two groups)
Input and output rollers
Hydraulic system assembly
Suitable workpiece`s size:
Web height | 200-1500mm |
Web thickness | 6-40mm |
Flange width | 160-800mm |
Flange thickness | 6-40mm |
Workpiece length | 4000-15000mm |
Assembly spped | 0.5-6 m/min |
Electrical assembly: | the brand is AC converter |
Total power | 10KW |
Power supply | AC 380V 50HZ 3phsaes customized |
Scope of supply and composition
-the main engine assembly, web clamp, flange plate clamping, etc..
B.input and output roller assembly:
-roller of 2.6m/ * 6 festival festival, rod system etc.
C.hydraulic system:
-pump station, oil motor, high pressure hose, hydraulic cylinder,
etc..
D. automatic spot welding system:
-350A CO2 welding power source*2pcs.welding, mechanical tracking mechanism, the hydraulic cylinder
clamping mechanism etc. (manual welding without the equipment,
automatic welding).
E.electric control system:
-electric cabinet, AC inverter, etc..
F.spare parts:
-O button 3. The HH54PDC24V relay 2. The molten core 4A, each 3 6A.
Technical documents
Instructions for the use of the complete machine (including the
electrical principle diagram, hydraulic principle diagram, wearing
parts list, etc.)
Frequency converter using manual, hydraulic pump station manual
Delivery list
Equipment qualification certificate
Basic graph
Production and self owned part
A. Foundation (provided by the supplier).
B. anchor bolts and expansion bolt.
C. machine foundation.
FAQ:
Q1: I knew nothing about this machine, how am i know this machine
will meet my working needs?
Please tell us your workpiece size or show specific drawings, we
will give you professional solutions.
Q2: When I got this machine, but I don't know how to use it. What
should I do?
We provide overseas service and English manual, after installation,
if any problems happen, we offer the remote video guidance and
charging overseas service.
Q3: If some problems happen to this machine during warranty period,
what should I do?
Contact us directly, we will supply free parts during machine
warranty period. While we also supply free life long after-sales
service.
Q4: If i want visit your factory, how can i get?
Company address:39#, Liandong U business park, Wuxi city, Jiangsu,
China
Factory address:Xinhong Industrial Park, Dongtai Yancheng City,
Jiangsu, China
1) Visa: if u need get a government visa, pls pay 20%(at least)
prepayment for new customer. Wuxi government regulations. Thanks
for support.
2) By train: Wuxi station. By air: Wuxi Shuofang Airport. We will
drive u to our factory. 180km between Wuxi and Yancheng city.
Q5: Why your sales office at Wuxi, but your factory located at
Yancheng?
10 years ago. In response to the Yancheng government investment
invitation, our leader moved the factory from Wuxi to Yancheng,
purchased 15,000 square meters of land and built factories. In
order to reduce production costs and sustainable development.