What are the gear characteristics of the ceramic reducer?
Ceramic reducers are mainly made of high-grade ceramic materials,
known for their high strength, durability and resistance to wear
and corrosion. The gears are carburized and hardened for
durability. Ceramic reducers can be designed with various gear
types including spur gears, helical gears, bevel gears and
planetary gears. The choice of gear type depends on specific
application requirements such as torque, speed and accuracy. This
spiral bevel gear has high transmission efficiency, stable
transmission ratio, large arc overlap coefficient, high
load-bearing capacity, stable and smooth transmission, reliable
operation, compact structure, energy and material saving, space
saving, wear resistance, long life and low noise.
Why choose us?
1.Internationally, power transmission gear devices are developing
in the direction of miniaturization, high speed, and
standardization. We are experts dedicated to high-quality small
module gears. Our factory was founded in 1994 and has 30 years of
industry experience.
2.Our company currently has one doctorate (member of the China Gear
Standardization Technical Committee) and one graduate student
engaged in bevel gear research. We have a complete set of software
for digital closed-loop manufacturing of spiral bevel gears,
specializing in gear R&D, design, strength verification and
high-precision gear manufacturing.
3.Our company has a complete set of advanced production
equipment and testing equipment such as multiple CNC 7-axis
5-linkage spiral bevel gear grinding and gear milling machines. It
has successively developed high-quality products for users such as
high reduction ratio, high speed, heavy load, low noise, and low
number of teeth, which can meet the high-quality gear needs of
industries such as reducers, industrial robots, industrial sewing
machines, and model aircraft.
| Helical Gear high Strength Durable Bevel Gear for Ceramic Reducer |
| Specification |
| Material | 20CrMnTi,42CrMo, 45# etc |
| Shape | Helical |
| Tooth Profile | Gleason type |
| Surface | Bright |
| Pressure Angle | 20°, also can be customized |
| Accuracy Grade | ISO 6-7 Grade |
| Module (M) | ≤4 |
| Heat Treatment | Carburizing, quenching, carbonitriding, high-frequency, quenching,
tempering etc. |
| Machining Process | Blanking, lathe, semi-finishing, heat treatment, decarbonization,
rough grinding, semi-finishing, fine grinding, finished product
inspection |
| Application | Reducers |
Advanced manufacturing equipment
DH has multiple CNC 7-axis 5-linkage spiral bevel gear grinding
machines and gear milling machines that can process high-reduction
ratio hypoid and transverse cured tooth coupling.
Advanced testing equipment
Utilize a high-precision gear measurement center to complete gear
pitch accuracy detection, tooth profile error detection and inverse
correction of tooth profile errors.
Professional software
Our factory has a complete set of software to realize digital
closed-loop manufacturing of spiral bevel gears, Functions such as
gear design, strength calculation, contact analysis, tool
calculation, tooth profile error reversal, etc. can be realized.
Machining methods include five tools machining(fixed setting) &
G-plete of tapper , spiral format tilt(SFT) method & hypoid
format tilt (HFT) method of Cycloid equidep, etc.
