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Fruit Paste Food Sterilizer Machine Sauce Sterilizing System PLC Control

Shanghai Gofun Machinery Co., Ltd.

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Address: Room 1309-1313, No. 3, Tongda Square, Anting Town, Jiading District, Shanghai, China

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Fruit Paste Food Sterilizer Machine Sauce Sterilizing System PLC Control

Country/Region china
City & Province shanghai shanghai
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Product Details

High Efficiency Tube in Tube Peach/ Apricot Fruit Paste/ Sauce/ Jam Sterilizer

 

Company Information

 

Gofun Company provides the turn-key solution for not only the tomato paste production line but also the processing and packaging lines for apple, pear, peach, mango, and apricot and other fruits & vegetables, and has received wide spread praises from customers in both the domestic and overseas markets. The machines have already been exported to all over the world including the Asian countries, African countries, South American countries and even European and American countries. Gofun Company aim to create the outstanding food machinery and contribute to the world's agricultural industry. We sincerely committed ourselves to a brilliant prospect and mutual benefit relationship with all of the people and friends from Worldwide!

 

 

Description

 

Gofun Company has created the advanced automatic tube in tube sterilizer by learning and absorbing the high tech from Italy. The tube in tube sterilizer is widely used for the concentrated fruit paste and other products with high viscosity.

The sterilizer has 4 layers tubular structures. The inner two layers and the outside layer will go through with the hot water and the middle layer will be running with the product. The product will be heated by the hot water to the setting temp and then hold the product under this temp for few time to completely sterilize the product and then cool down the product by the cooling water or chilled water. The sterilizer will be consist of the product tank, the pump, the heat exchanger, the holding tubes and the control system.

 

ModelGFM10D1000GFM10D3000GFM10D5000GFM10D8000
capacity(L/H)1000300050008000
power(KW)15254072
System design pressure(MPa)451016
Steam consumption(kg/h)25075013002000
Compressed air consumption(m³/h)12121212
Cooling water consumption(t/h)15254570
Material sterilization temperature(℃)90-12590-12590-12590-125
Sterilization time(s)120-180120-180120-180120-180
Feed temperature(℃)60-6860-6860-6860-68
Discharge temperature(℃)≤40≤40≤40≤40
Exterior dimension(mm)9500X2100X30001100X2100X30001200X2400X30001300X2500X3000
 

Components

 

The equipment consists of material tank, pump, tubular heat exchanger, retainer, superheated water system and control system. Regeneration heat exchange technology is adopted in the design of the equipment to improve heat transfer efficiency and save energy.

The operating system adopts the image man-machine dialogue operation interface, which is convenient for intuitively grasping the running state of each component of the device at any time; the control system performs real-time temperature control, acquisition and storage on the device.

 

Main configuration of the system
No.ItemBrand
1PLCSiemens
2Human Machine InterfaceSiemens
3Steam Reducing ValveSpirax Sarco
4Steam Regulating ValveSpirax Sarco
5Steam Trap ValveSpirax Sarco
6Electric ElementsSchneider
7TransducerJapan Fujifilm
8Temperature paperless recorderYOKOGAWA
9BreakerSchneider
10Central relayOmron

 

Principle

 

  • Put the product from a storage tank mounted for the sterilizer into the heat exchanger unit.
  • Heat the product by superheated water till the sterilizing temp and hold the product under the temp for sterilizing the product, then cool down Into filling temperature by cooling water or chilled water.
  • Before each production shift, sterilize in place the system with aseptic filler together by superheated water.
  • After each production shift, clean in place the system with aseptic filler together by hot water, alkali liquid and acid liquid.

 

Advantages

 
  • Both the material and the heating medium are heated by non-contact heat exchange in their respective sealing systems to ensure the hygienic safety of the material.
  • The sterilization time is short to ensure that the nutrients of the material are not destroyed.
  • The machine is made of food grade stainless steel to ensure that beverages and food equipment meet national safety and health requirements.
  • Good heat transfer performance, high heat recovery and low energy consumption
  • The main control components, valve parts and supporting parts are imported parts with long service life.
  • It adopts PLC control to automatically control the heating temperature, hot water temperature and steam flow rate of each section of material, and is equipped with automatic feeding system to ensure the material achieves sterilization effect.
  • The device has the advantages of simple structure, convenient cleaning, convenient operation and low maintenance cost.
 

Our Service

 

1. Installation, debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.

2. Training
Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.

3. Quality guarantee
We promise that our goods are all new and not used. They’re made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.

4. After sales
We offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the t`echnician of buyers should operate and maintain the equipment according to seller’s demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.

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