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Customized Plastic Pelletizer Machine Highly Automatically 100kg/H Output 

Zhangjiagang Friend Machinery Co., Ltd.

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Address: No.3 Jinle Road, Jinfeng Town,Zhangjiagang City, Jiangsu Province,China

Contact name:Coco

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Customized Plastic Pelletizer Machine Highly Automatically 100kg/H Output 

Country/Region china
City & Province jiangsu
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Product Details

100kg/h Waste PP Woven Bag Pelletizer Machine Line For Recycling

 

It is suitable for regeneration and granulation of waste plastics, as HDPE, LDPE, and PP, EVA, BOPP etc.

It is equipped with quick motor-operated filter-screen-replacing unit and automatic temperature control.

The 100kg/h Waste PP Wooven Bag Pelletizer Machine Line For Recycling uses adjustable speed motor , ABB inverter for lower power consumption , Omron precise temperature conroller ,siemens contacter , piloting with an extruding machine at the same discharging speed synchronistical. The unit is easy to operate, With a high output, steady performance,lower consumption and favorable economic benefit, long uselife , 1 year warranty time , 24 hours service after sale

 

Applicable plastic materials: PE, HDP E, LDPE, PP, BOPP, etc


Material shapes: Film, bag, (PE, PP) regrind


Material types: Rolls, loose, bundled


Material comes from offcut, industry defective film, washed film and printed film.


Note: Depending on different material properties, various downstream equipments are needed.

 

1. High efficiency

 

Compared with the primary design, the output of PURUI second generation film granulator machine has been increased 20%.

 

2. Low power consumption

 

The power consumption reduced 15% compared with the primary design,.

 

3. Highly automatically,

 

Only 2 people for one production line.

 

 

Processing :

 

 

Worker put film or bag into Agglomerator---------plastic ball---------screw loader feeds plastic into extruder

 

hopper----------extruder plasticizing process( vent screw )---------Hydraulic network(for impurity sorting)-----

 

----Mold ( for 3mm diameter pellet ) ---------water bath cooling--------forcecoolingfan ( for cooling and

 

water blowing )---------pelletizer (could adjust pellet length by adjusting cutting speed )---------Vibrating Screen ( for sorting good quality and size pellet )

 

 

Machine Chart:

NO.Machine Name
1.Plastic Agglomerator
2.Screw Loader
3.Single Screw Extruder
4.Hydraulic network
5.Mold
6.Water Cooling Bath
7.Force Cooling Fan
8.Pelletizer
9.Vibrating Screen
Voltage3 phase 380V 50HZ or optional

 

 

 

Detailes :

 

1.  GXL-100 Plastic Agglomerator
Volume: 100L
Effective volume: 75L
Capacity: 100kg/h
Driving motor power: 37kw
Rotating speed: 1050rmp/min
Rotating blade: 2pcs
Fixed blade : 6pcs
Blade making material: 9CrSi steel
Discharge type: pneumatic
Cooling type: water cooling
 
2.  Screw Loader
Capacity: 150kg/h
Feeding screw diameter :80mm
Screw making material : high quality steel
Hopper making material :304 stainless steel
Driving motor power:1.5kw AC
Motor brand: china brand with CE
 
3.  SJ75 single screw extruder 
Screw diameter :75mm
L/D: 30:1
Capacity: 100kg/h
Screw type: vented screw
Screw and Barrel making material: 38CrMoAlA
Hardness of Screw : HV900-1000
Depth of Nitrogen Treatment: 0.4-0.7 mm
Screw Straightness: <0.015 mm
Main Motor Power : 37kw
Barrel heater type : Cast aluminum heater
Heating temperature range: 0-380℃
Heating zones: 12kw
Barrel cooling type: forced air cooling
Water cooling jacket for barrel cooling: Yes
Fan power: 0.48kw
Screw Max Rotating Speed: :0-89rmp
Center height: 1000mm
Weight: 1200kg
Control system :
ABB brand inverter (speed control)
Omron brand temperature controller ( temperature control )
Siemens brand contactor
Parts:
Screw and Barrel brand: zhoushan brand

Gearbox brand : jiangyin brand ,

Gear type: hard tooth -faced speed reducer

Motor brand: xindali brand ( CE marked )
 
4. Hydraulic network
Making material: high quality steel
Matched with heating rod : yes
Net hole size : optional
Net changer type: hydraulic pressure driving
hydraulic pressure station driving motor: 3kw
Motor brand: china brand with CE
Pressure meter matched : yes
Pressure senseor matched : yes
 
5.  Mold
Mold and head material : 40Cr steel
High quality tooling steel
Mold hardness: HV950-1050
Final pet strand hole size : 3mm diameter or Could be customized
Heating band matched : yes
 
6.  water cooling bath
Working performance: final strand cooling
Main making material : 304 stainless steel
Tank length: 4M
Machine structure: Q235 steel
Matched with nylon material traction rollers *4pcs
Including water valves
Center height 1000mm
Tank height adjustment : +-90mm
 
7.  Force Cooling Fan
Heating dryer driving motor: 3kw
Drying pipe making material: 304 stainless steel
Traction roller making material: 4pcs*nylon material
Water collection device for reuse: yes
 
8.  Pelletizer
Granule cutting machine power: 1.1kw
Motor brand: china brand with CE
Cutting Speed : 125-300r/min
Traction type: rubber roller traction
Traction roller clamp type : manual screw press
Cutting blade making material: 9Crsi steel material
Blade; 1 pcs fixed blade ,1 pcs rotating blade
Cutting speed control : ABB inverter control
Center height: 1000mm
 
9.  Vibrating Screen
Driving motor power: 0.55kw*2
Screen size could be designed.
All parts touched with granule is made by high quality stainless steel
Driving motor power: 0.55kw*2
Screen size could be designed.
All parts touched with granule is made by high quality stainless steel
Driving motor power: 0.55kw*2


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