Plastic SJ-65 single screw extruder plastic extruder machine
25-60kg/h PE/PP extruding equipment
Application
- Concerning our Extruders and Extrusion Lines you can rely on an
unobstructed production. Our machine conception with direct drive
and barrier screw providesextremely energy-saving Extruders of low
maintenance requirements.
- esde Single Screw Extruders are distinguished by their high output
achievements on a low temperature level thus preventing the macro
molecules from degradation and cross-linking processes. For melting
the plastic material our Extruders receive the necessary heat
almost exclusively from the motor. This heat is used in such an
efficient way that the heating/cooling system on the barrel hardly
requires operating.
Features
- For plastic processing, extrusion has been used from the start.
First to convey PVC and polyethylene, later also for engineering
plastics.
- The length of a screw is expressed as the ratio between diameter
and length.
- Since the emergence of crystalline engineering plastics, the length
of the screws had to be increased.
- The feed section is the part of the screw where the unmolten
polymer enters into the barrel. The rotating screw moves the
material along the heated barrel where it starts to melt.
- In the compression zone, gases like air and volatiles like
moisture, are being removed. In the compression zone, the flight
depth decreases and gases are pushed back into the direction of the
hopper.
- Finally, the material enters the metering section. In this section,
pressure is generatedwhich enables the material to be conveyed into
the shaping area, like feed block or film die.
- The compression ratio of the screw is the ratio between the flight
depth of the feed section and the ratio of the metering section.
- Most screws have a flight helix that is equal to the diameter of
the screw.
- Compression
- Until the granules are molten, with every screw rotation, the
material will be conveyed 1 speed. What has been conveyed is a
mixture of roughly 50 % solids and 50 % air.
- Without compression section, the molten material behaves like a
foam. In the compression section, the volatiles are pushed back
into the direction of the hopper.
- The length of the compression section depends on the polymer to be
extruded. The extreme example of PVC, the compression section
comprised the full length of the screw. For crystalline polymers a
very short compression section is recommended.
- Mixing
- All single screw extruders show some mixing effect, although very
limited. For the proper dispersion of additives like stabilizers,
antiblock agents, etc., mixing elements are being used.
- There are various types of mixing sections, like Maddock, pineapple
or pintype mixing elements.
Technical parameters
Screw
Diameter: 35mm
Screw L/D: 25
Material: 38CrMoAlA
Rotate Speed: 12rpm
Barrel
Heating Control Area: 3 areas
Neck heating: 1 area
Heating Way: Case aluminium heaters with electric fans for cooling
Cooling System: Barrel Fan Cooling, Low-noisy
Reducer motor:
Variable-Frequency and Variable-Speed motor
Power: 2.2~5.5 Kw
Rotate speed: 1450rpm (Max)
Reduction ratio: 130:1
SJ35 extruder is small extruder which has a low capacity. We also
have bigger extruders such as:
Product Name | Screw diameter | Aspect ratio | Motor power | Screw speed | Max output |
Unit | mm | L/D | kw | r/min | kg/h |
SJ25/25 | 25 | 25:1 | 1.5 | 100 | 3.4 |
SJ30/25 | 30 | 25:1 | 5.5 | 125 | 12.5 |
SJ45/25 | 45 | 25:1 | 7.5 | 100 | 20 |
SJ45/30 | 45 | 30:1 | 15 | 145 | 40 |
SJ65/25 | 65 | 25:1 | 22 | 100 | 60 |
SJ65/30 | 65 | 30:1 | 30 | 105 | 80 |
SJ90/25 | 90 | 25:1 | 55 | 120 | 150 |
SJ90/30 | 90 | 30:1 | 90 | 94 | 250 |
SJ120/25 | 120 | 25:1 | 90 | 94 | 350 |
SJ120/30 | 120 | 30:1 | 110 | 94 | 350 |
SJ150/25 | 150 | 25:1 | 110 | 40 | 320 |
SJ150/30 | 150 | 30:1 | 132 | 50 | 350 |
SJ200/25 | 200 | 25:1 | 160 | 30 | 500 |
SJ200/30 | 200 | 30:1 | 200 | 40 | 550 |
Machine pictures