Active Member
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[China]
Address: NO 8001 JINGSHI EAST ROAD,JINAN CHINA
Contact name:Happle Hoo
GENERAL EAST CO.,LTD |
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Rapid Assembly XPS Insulated Sandwich composite panel kits and box with GRE Profiles
Box Constructure
1. The whole van body is made up of six panels:Floor plate, Front
wall, Two Side wall, Roof and Rear wall portal. Self-supporting
body, without cross bars inside and outside skin made of glass
fiber reinforced polyester.
2. Use the Special Designed Re-forced FiberGlass Profile to
assemble the box.Make the installation easier and Faster ( 1 unit
Box/Hour) at any place. Transport at kit type to save the freight.
3. For Stainless Steel, excellent insulation value is obtained. (No
heat conductivity). Thick wall door with 5 fold seal. Door lock
with optimum contact pressure.
Refrigerated truck, sometimes we call it reefer truck box body. Sometimes we call it freezer truck box body. Sometimes chiller truck box body. Sometimes cold room truck box body. All in all, We calls it refrigerated truck.Reefer truck box body is a kind of box which can load the cargoes which need to keep cold and fresh. Such as icecream, chill chicken, chill fish, freezer meat, sometimes vegetables and so on.
Our refrigerated truck box body is the Sandwich structure. External FRP material+PU core+Internal FRP. Normally, the thickness of FRP is 2mm. It also can be customized. As the PU core, normally, the density is more than 40kg/m. And the thickness is changeable by customers’ request and designing request.
The parts of FRP reefer truck box body is adopted the highest configuration. They are 304 stainless steel parts for door lock and door frame. Aluminum profile for connecting all the panels. The importing rubbers make the door be sealing. So the whole reefer truck box body is all-closed without any gap.
| Rapid Assembly XPS Insulated Sandwich composite panel kits and box with GRE Profiles | ||
| Designed Special FRP/GRE Profile for easy assembling and good outside views, we choose the German GRE Lamilux with Poren PU core insualtion material to make the best quality sandwich panels and box for Advantage Country. | ||
| Composite Truck body type | FRP with XPS Composite sandwich panel for insulated Truck body | |
| Outside Dimension | L ≤16,000 mm, W&H≤ 2,600 mm | |
| Panel Structure | FRP+XPS+FRP | |
| Panel Density (kgs/㎡) | 5.67 | |
| K Value: W/〔㎡•K) | 0.027 | |
| Front /Side /Rear Panel Thickness (mm) | 85/85/85 | |
| Roof / Floor Panel Thickness (mm) | 105/105 | |
| Rear Door | Double-Wing Open Door + Stainless Steel Door Frame | |
| Sub-frame | Painted Z -Steel | |
| Box Structure | Panels assembled with Fiberglass profile and fiberglass corner | |
| Lights & Switch | LED; Water-proof; 12V/24V Convertible | |
| Drain Pipe | 2 sets | |
| Options | Doors | 3-wings Open Rear Door |
| Side Doors | ||
| Tail Lift System | ||
| Profiles | 1. Checked Aluminum Floor Cover | |
| 2. Small M Channle | ||
| 3. T Changels | ||
| 4. Internial Side Kick Plate-Aluminum | ||
| 5. PVC Air Curtain System | ||
| 6. Cargo Fix System | ||
| Technology Instruction | |||
| Insulation Material | All panels, Floor & Roof of the box will be insulated with
POLYURETHANE foam (PU) of density 45KG/M3, which can carry the
Thermal Conductivity value 0.3kcal/M3. THE gas leakage rate OF THE BODY INSULATION IS LESS THAN 0.3W/㎡*k | ||
Fiber GLASS Material | Model Values | LAMILUX High Impact | LAMILUX Woven Fabric Gelcoat |
| Thickness | 1.4 mm | 2.0 mm | |
| Weight | 2250 g/㎡ | 2650 g/m2 | |
| Glass content | 48-52 % | 27-29 % | |
| Flexural strength | 305 N/m㎡ | 170N/mm | |
| Flexural e-modulus | 8550 N/m㎡ | 11700 N/mm2 | |
| Tensile strength | 240 N/m㎡ | 80 N/mm | |
| Tensile e-modulus | 14700 N/m㎡ | 8100 /mm2 | |
| Impact strength | 82 KJ/㎡ | ||
| Glue | Körapur 140 For Box Assemble | Körapur 672 +Köracur TH 650 for Panel Layer Composite | |
| Density | 1.2 g/cm³ | Density | |
| Viscosity | Paste, spreadable, non-sag properties | - Körapur 672 | |
| Time for skin formation | 45 min | - Köracur TH 650 | |
| Curing | 3 mm (on the first day) | - mixture | |
| Change in volume | 7% | Viscosity | |
| Hardness Shore A | 55 | - resin | |
| Elongation at tear | 400% | - hardener | |
| Tensile strength | 4 N/mm² | - mixture | |
| Shear strength | 3 N/mm² (at a layer thickness of 2 mm) | Mixing ratio | |
| Tear propagation strength | 7 N/mm | - resin : hardener | |
| - resin : hardener | |||
| Pot life | |||
| Hardness Shore D | |||
| Shear strength | |||
| Tensile strength | |||
| Consumption | |||
| Sanwich Panel : NON-FERRO PLAST Struture , without any Metal . | Floor Panel Construre | a.Top Fiber Glass Layer : 1.5mm Firber Glass Panel of LAMULUX High Impact Type from Germany. | |
| b.A full Layer of Plywood 12mm thickness | |||
| c.Polyurethane insulation of overall thickness 85.5mm. density 45kg/m3 | |||
| d.A full Layer of Plywood 4mm thickness | |||
| e.Bottom Layer: 2mm Fiber Glass Panel Of LAMULUX HG 400 Type from Germany. | |||
| f.Enforcement of built in Square GRP Tube cross members (85.5*60*2.5mm) to keep the transverse force condition of the panel. | |||
| options: aluminum checked plate ,aluminum channels as repuired. | |||
| Side and Front Panel Construre | a.Outside Fiber Glass Layer : 2mm Firber Glass Panel of LAMULUX HG 400 Type from Germany. | ||
| b.Polyurethane insulation of overall thickness 80mm. density 45kg/m3 | |||
| c.Inner Fiber Glass Layer: 1.5mm Fiber Glass Panel Of LAMULUX IMPACT Type from Germany. | |||
| Roof Panel Construre | a.Outside Fiber Glass Layer : 2mm Firber Glass Panel of LAMULUX Woven Fabric Gelcoat from Germany. | ||
| b.Polyurethane insulation of overall thickness 80mm. density 45kg/m3 | |||
| c.Inner Fiber Glass Layer: 1.5mm Fiber Glass Panel Of LAMULUX IMPACT Type from Germany. | |||
| Fiber Glass Profile | We have the Special Designed Fiber Glass profile for Kits's assembly,which is much stronger and Healther than the Aluminum. | ||
| External ANGLE | Extruded angle 140 x 140 x 2mm,Made of Fiber Glass To protect the corner and the side of the box. | ||
| External wrapping Edge | Made of Fiber Glass to assembly the Kits to Box and protect the side edge of the Box. | ||
| Rear Door | Door Open Type | 2 wing rear doors with GRP outer and inner skin, full open . Options: 3 wings rear doors, Tail Lift at the rear. | |
| Door HardWare | The accessories fitted with the door is made of stainless steel. 2 nos. container type locks plus door retainers. | ||
| Door Seal | All edges of the door fitted with double Aluminum Profiles & EPDM rubber Gasket . Sealing against rain & dust | ||
| Door Holder & Stoppers | 2 Sets of stainless steel door retainers fitted strongly on built in plates inside the panels. 2nos. of rubber made stoppers. | ||
| Door Handle | 20cm long 14cm dia. Stainless steel pipe to be mounted to the left door to hold the person get into the box | ||
| Lights | Internal : | Internal light LED type 24V-8W, 2 no’s moisture resistant. Fixed in the roof. | |
| External : | 2+2 no’s light, at front and rear at top,front is white, rear is red. | ||
| Front Panel Reinforcement For Refrigerator Assemble | Plywood Plate(Refrigerator<=50kgs) or Square Fiber Glass Tube (refrigerator>50kg) designed as supporting frame to carry the cooling unit safely, suitable for THERMO KING or Carrier . | ||
| Drain Pipes | 2 nos. PVC and Aluminum U-pipe,42mm dia. drain with drain cap at the front end. | ||
| Sub-frame | Carbon Steel 16Mn, Dimenison per customer's chassis specification | ||
| Options: Aluminum Alloy | |||
| Other Options | |||
| A)Side door (single opening) | Dimension per customer Single Wings open | ||
| options: Double wings open | |||
| B) Partition (removable) | To Part the van space to different cargos loading space with different Temperature ( if the Refrigerator unit can) | ||
| C) Meat Hang Hooks | to hang the the big meat or fish to the roof | ||
| Plastic Curtains | Side Door | PVC plastic curtains 3mm thick x 200mm wide, overlapped, long enough to cover the full height of the Side door. | |
| Rear Door | PVC plastic curtains 3mm thick x 200mm wide The curtains are hanging on female stainless steel part joined to the male part fixed on the roof. | ||
| Refrigerator | Thermoking,CARRIER | ||
| Producing Equipment And Technology | 1. A whole Technology Team from German whos are retired from
Koegel,Schmitz Cargobull AG,Krone and the University of Germany. 2. Adopt the know-how and special equipments of Germany to produce the sandwich panels of refrigerated & insulated truck with Dry-IN-Dry method and at the Special Workshop with constant temperature and humidity to keep the quality of composite process of the PU , GLUE and Fiber-Glass. 3.All the Side-Door cut from the Complete panel to keep Intergrity of the panel and the good looks-View with an 13m engraving machines. 4. All the mateial are from Germany with German's High quality Control | ||
| Box Character | NON-FERRO PLAST kit is an insulation and freezing box set with high
consisting prefabricated elements made from high-quality Fiber
Glass materials, with high-strength fiber glass Profile for fast
and simple installation. Non-Ferro can let the body get a good
insulation function and light dead weight, we also Using an
adhesive joining process to employ this material to construct boxes
with completely vapour diffusion-tight surfaces to get better
insulation and balance temperature inside. It is suitable for all vehicle brands and models. Advantages: 1. Quick installation with Special Designed Fiber Glass Profile 2. Rapid order processing (standard solutions can be delivered at short notice) 3. No-Metal to keep good insulation function and light for more capacity. 4. Completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside. Requirements for installation: Crane or alternative lifting equipment Standard assembly tools, i.e. pneumatic screwdriver, wrenches, etc. FERROPLAST KIT: Prepare the chassis Mount the partial frame and the floor plate on the chassis Mount the side, front and rear walls and the roof Install the required options Finishing | ||
