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Automatic Transmission Fiber Laser Welding Machine With 4 Axis Welding Working Table

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Address: No.129, Ju Xian Road, Xiang Cheng DIST,Suzhou city, Jiangsu Province,China.

Contact name:Jason

Suzhou Suntop Laser Technology Co.,LTD

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Automatic Transmission Fiber Laser Welding Machine With 4 Axis Welding Working Table

Country/Region china
City & Province suzhou jiangsu
Categories Cap Making Machinery

Product Details

 

4 axis automatic fiber laser welding machine for stainless steel, mild steel, copper, brass and aluminium products welding

 

 

                                             

          The complete set of this machine real photos (one machine with two working station)

 

 

 

Machine introduction of the 4 axis fiber laser welding machine:

 

ST-A300 300W 4 axis laser welding machine adopts imported porcelain reflect cavity,6KW dual pulse Xe-lamp.Wave current can control the switch power supply,high power,Pulse programmable and intellectualized system management, industrial PC control(three or four axis).Configuration precision x, y, the two mobile platforms and high into the elevator, you can manually and do focus .customer can choose the optional rotary working table(φ80mm or φ125mm).

CCD Monitor system and 3P water cooling system.

 

 

Characteristic of the laser weld technology:

 

Comparing with the traditional welding technology,laser welding with the advantage as follows :

 

1: Fast speed, high depth and almost no deformation.

 

2: In the room or special conditions for the welding and welding equipment. for example, a simple laser : by the magnetic field. the beam will not be offset ; laser in a vacuum, air and some gas in the environment could apply soldering, and passed the glass or beam transparent material to welding.

 

3: Can weld the difficult melt material, such as the titanium, quartz etc. Can weld the isomerism material with good quality.

 

4: High power density after laser focus.When high power workpiece welding,depth ratio can be 5:1,tiptop can be up to 10:1.

 

5: Can be used for minisize weld. The laser beam is focused to a light, and make accurate positioning can be used in mass production, automated a small piece in. the group of welding;

 

6: To be welded inaccessible areas, such a long distance welding, contact with flexibility.

 

7: Very flexible when achieve the laser welding performance. The PC control and the adopt the software programme technology can achieve the automatic welding depend on different shape metal products.

 

 

Machine include parts details:

 

This equipment consisted of laser sources, laser power supply, cooling system, laser positioning system, focus system, two axis linkage system, the industrial PC control system, CCD monitor system, etc.

 

 

The laser welding working table photo and parameters:

 

                                    The above is the 4 axis automatic laser welding working table

 

 

 

 

Machine main technical specification:

 

1)Laser power supply

 

Laser power of the main circuit or circuit, triggered by the control circuit or circuit, the protection circuit, with a stream, and traffic protection device, the current, the width and frequency shall be transferred. the power has also made the wave functions can be based on need to set up the output waveforms, for a different brazing materials. the power of the current operation panel and the width and the frequency, the work of that function. its specific indicators as follows :

Input power supply: three phase/50Hz/40A 380v±5%

Power supply rating : 12KW

Pulse working current 0-500A

Power supply instability limit: ≤±5%

 

2)Laser sources

 

The laser sources adopts long lifetime Gold plating cavity which imported from the U.K (high performance, good heat stability, resist corrosive, high conversion of the photo electricity. Good beam mode, can achieve to continue working), dual Xe-lamp and single laser cavity.

 

3) Cooling system

 

Laser sources should be with pure water of distill water.

Cooling system of the water temperature, owing to the police and the protective function.

Circulation in the cool way :

Temperature control scope: 20-25°C

Temperature stability: ±10c

Cooling water current: 20-35L/min

Failure protection: the laser power with a chain to flow to protect and more warm protection

Cooling power: 3P

For the use of water protection: >3 month

 

4) Laser positioning system

Uses a semi-conductor laser light as instructions for an optical system of norms and work in order to indicate position.

 

5) Optical and focus system

Adopt single laser output, welding focus F=100mm (f=80/120/150mm optional).

Facula size:0.2-1.5mm, Match the illume system and the same axis gas protection device.

 

6) CCD monitor system

Adopt the same axis monitor system,(match 9.2”black and white LCD), 20 times as large multiple.

 

 

The laser welding machine main application scope:

 

For mobile communications industry, the arts and crafts and jewels, and electronic components, sensor appearance, precision machinery, hardware, spare parts for car, etc.

 

Application material: The same steel, plain carbon steel, alloy steel,iron, stainless steel, low carbon steel, steel -310 316 stainless steel, alloy steel and 347 nickel, different levels of nickel, titanium, nickel, tin, copper, aluminum, niobium, gold, silver of metal or alloy the same metal for the welding. Copper and nickel, titanium, copper and nickel, titanium, titanium, molybdenum, brass, copper and low carbon steel, copper, metal for the welding.

 

 

Application case:Widely used in the cell phone battery metal shells, advertisement industry, glass frame welding, stainless steel frame welding, the keyboard welding, silicon steel welding and stainless steel at welding, furniture and vacuum ,cup, bowl, the door - handle and the spark plugs, filter, grease, a heating tube, support metal tube etc.

 

 

The technical parameters of the laser welding machine:

 

ModelST-A300/ ST-A400/ ST-A500/ ST-A600
Wavelength1064nm
Pump sourcesTwo Xe-lamp (imported), Gold plating chamber
Max.power300W (400W,500W and 600w optional)
Max. single pulse energy60J
Pulse width0.1~50.0ms
Sequency frequency1~200Hz
Welding spot size0.2~1.5mm
Welding depth0.1~3.0mm
Sequence welding15mm/s
Observe systemCCD monitor
PositioningRed light indication
Cooling systemWater cooling
Repeatability precision0.02-0.05mm
Machine size770mm*1350mm*1200mm (L*W*H)
Water chiller size600 * 880 *1450 mm
Electricity requirement12-15kW,three phase
Power supply requirement380V±10%,50Hz,40A
Machine total Gross weight (KG)420KG

 

Machine packing size (mm)

Laser generator : 850mm*1500mm*1250mm

Water chiller: 1500mm*680mm*980mm

Laser welding working table: 1400 * 1100* 1500mm

 

 

Working environment requirement:

 

1) Used in the Room temperature;

2) Power supply electricity requirement:Three phase 380V;50Hz;

3) Power supply network : ± 5%, the fluctuation in line with international network. a 5% more amplitude, and with an automatic, steady flow;

4) Near the installation should be no strong electromagnetic interference. the installation by avoid a radio station or launch relay stations;

5) Its foundations less than the vibration amplitude : 50um , less than 0. 05g is less than 3. to avoid stamp out such a large number of machine tools equipments near.

6) Equipment space requirements to ensure that there is no smoke dust, avoid and abrasive dust metal for serious work environment.

7) Some of the environment should be to prevent static the floor, and the strengthening of the shield, etc.

8) Work of water to cool the water quality demands, to use the distill water, or may not use tap water and mineral water for a higher metal ion or other mineral water.

 

 

SUNTOP laser welding machine the manufacturing Standard:

 

GB7247—1995(IEC825—1984) Radiation safety, classification and requirements of products, and user guides of laser equipment

GB10320—1995 Electric safety of laser device

GB/T15490—1995 Solid-state laser generic specification

GB10320-1995 Electric safety standard of laser equipment and device

GB/T13740 Testing specifications of Laser radiation angles

GB/T13741 Testing specifications laser beams diameter

GB 8702-88 Electromagnetic radiation protection standard

GB 8702-88 Criterion of electromagnetism radiation protection

 

 

SUNTOP Service Promise for laser welding machines:

 

SUNTOP LASER persists in customer-oriented strategy to provide customers with satisfactory pre-sale and after-sale service of installation, commissioning, training and maintenance etc.

 

1. Pre-sale Service

Before signing the contract, our company will offer various proposals of production process, the technical consultation, testing samples, selection of exact laser welding equipment models etc.

 

2. Installation and Debugging

According to the contract, we will deliver equipment to the user’s specific place within the stipulated time and dispatch technical engineers for installation. Generally, it takes 3-4 days for Installation and Debugging.

 

3. Training

There is free technical training no less than 4 days for buyer’s operators in seller’s or the buyer’s training center. The main training contents as follows:

Ø Training on common use of the drawing software;

Ø Training on operation of engraving software;

Ø Training on procedures of switching on or off the machine,

Ø Training on the significance of panel and software control parameters, the parameter selection scope;

Ø Basic maintenance and cleaning;

Ø Solvents of common hardware malfunction;

Ø Problems in operation;

 

We also provide relevant technical support of products for users.

Free technical consulting and software upgrades etc;

 

The response time of the customer service is within 24 hours.After the warranty period, users only have to pay for the cost of repair parts, while the users also enjoy the life-long service.

 

4. Warranty:

We offer 12 months warranty for our fiber laser marking machine, during the warranty time, if some parts has problems by non human reason can send them back, and we replace it free, if the parts destroyed by human reason, can send them back for replace too but need to charge.

 

5. About the machine installation, commissioning and training terms:

Normal we provide the training in our factory free before machine shipping out.

But if the buyer needs the training on site, the buyer should bear the visa cost, the round air tickets and accommodation for the seller’s technicians.

 

 

The laser welding sample from our 4 axis fiber laser welding machine as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

More information about the laser welding machine, please send email to info@suntoplaser.com for further communication, thanks.

 

 

 

 

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