Shenzhen HYPET Co., Ltd. |
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Meltblown Fabric Machine PP Meltblown Nonwoven Production Line 1600mm
Meltblown Fabric Machine Overview
Melt-blown non-woven fabric is a one-step polymer production process with short process in non-woven fabric production.The machines have many obvious advantages such as high filtration efficiency, low resistance, flexibility, and the network can self-bond and bond. The production line is widely used, it mainly used in the medium-efficiency and sub-efficient filtration, including air filtration, acid-broken liquid filtration, and food. hygienic filtration, production of industrial dust masks, etc., in addition, it can also be used in production of medical and sanitary products, industrial precision cloths, thermal insulation materials, oil-absorbing materials, battery separators, imitation leather base cloth, etc. In many ways, its performance is better than similar products of traditional textiles. With the continuous development of post-processing technology, the application fields of melt-blown non-woven fabrics will be more extensive.
Meltblown Fabric Machine Characteristics:
The machine developed by Shenzhen HYPET Co., Ltd. uses the most advanced technology, a professional extruder with a large diameter and a large length-to-diameter ratio. Through die flow analysis, the flow path of the hanger head is balanced to ensure a balanced flow of pressure everywhere The plate is made of special alloy stainless steel with special heat treatment to ensure no deformation. It is made by the most advanced technology of Japan linear motor drilling. The high-power air heater has high control accuracy, the network negative pressure forming control system has stable suction, and is qualified. The PP1500 meltblown special materials and electret masterbatch, combined with experienced process operation technology, can ensure that the products are qualified, reach the filtration accuracy of 95+, and strive to reach 99+
Meltblown Fabric Machine The specific features are as follows:
Meltblown Fabric Machine Condition of use
1.Meltblown Fabric Machine Circumstances condition
SN | Condition | Specification | Description |
1 | Natural circumstance condition | Working place | Indoor use, dust-free workshop |
Power source | No dangerous area | ||
Humidity | 55%~85% no condensation | ||
Temperature | 0~40 ℃ | ||
2 | Electricity source | Maximum installed capacity | 550 kW |
Voltage/frequency | 380V/50Hz/3 P | ||
3 | Cooling water | Temperature | ≤15 ℃ |
Water pressure | ≥0.3MPa | ||
Water volume | ~15 m3/h | ||
4 | Air condition | Compressed air pressure | ≥0.6MPa |
Compressed air flow | ~0.9 m3/min, For equipment only |
2.Meltblown Fabric Machine Production line use conditions
SN | Specification | Description |
1 | Raw material | MFI1200~1800 PP Melt-blown special materials + other electret master batch etc. |
2 | Suitable products | Melt-blown filter materials, mask filter materials, etc. |
3 | Max output | 1.4-2 ton/day, Adjust according to the actual product |
4 | Maximum mechanical speed | 1-50 meter/min |
5 | Product weight | 10-80 g/㎡ |
6 | Product width | 1600mm |
7 | Fiber fineness | 2-5 um |
Meltblown Fabric Machine Equipment List
NO. | Machine name | QTY | Specifications | Remark |
1 | Vacuum suction and dryer feeding system (full-automatic proportioning and feeding available) | 1 set | ||
2 | HYSJ105/33 PP Special single screw extruder | 1 set | Motor power 55kw | |
3 | Automatic screen changing device | 1 set | hydraulic control | Detected by pressure sensor and send signal |
4 | Melt pump | 1 set | 100CC | |
5 | 1600mm hanger-type melt-blowing head with spinneret, aperture 0.2-0.3mm, aspect ratio 12 | 1 set | ||
6 | Air heater and its hot air system (this power is large enough, the design temperature is 400 degrees, and the temperature control accuracy is +/- 1 ° C) | 1 set | Heating power 280kw | |
7 | Roots blower piping system | 1 set | 90kw Frequency Control | |
8 | Net forming machine and up, down, front and back adjustment system | 1 set | ||
9 | Suction fan and its piping system | 1 set | 75kw | |
10 | Electrostatic electret system | 1 set | ||
11 | Online slitting and automatic winder, with 12 slitting blades | 1 set | ||
12 | Production line frame structure | 1 set | ||
13 | Electronic control system | 1 set | ||
14 | Equipment for cleaning die of melt-blown non-woven fabric spinneret | 1 set | ||
15 | Tools and spare parts | 1 set |
Meltblown Fabric Machine Main specification:
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Vacuum suction specifications | 400kg/h |
Feeding height | 4 meter |
Dryer volume | 300L |
This kind of configuration can be used with the mixer easily and reliably | |
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Screw diameter | 105mm |
Aspect ratio | 33:1 |
Barrel screw material | 38CrMoAl, Nitride steel |
Screw hardness | >HV850 |
Barrel hardness | >HV930 |
Barrel heating area | 6 areas |
Total heating power | 45kw |
Motor | Inverter motor |
Controller | ABB frequency converter |
Gearbox | High-efficiency reducer with hard-tooth grinding |
Gearbox specifications | 250 horizontal |
Box material | QT200-300 |
Thrust bearings | Domestic high-quality bearings |
Cooling system | Independent cooling method of external circulation |
Rotating speed | 10-60rpm |
Barrel periphery | With thermal protective cover stainless steel |
Cooling fan | Taiwan powerful cooling fan |
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Structural form | Plate type, double station |
Screen change driver | Manual and automatic |
Heating type | Built-in heating tube |
Temperature and pressure sensors | With dual display, Chengdu Xianda brand |
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Control method | A pressure sensor is arranged in front of the melt pump, which is used to control the speed of the extruder in a closed loop, so as to control the output of the extruder to achieve a stable effect, and the pressure sensor behind the metering pump shows the output pressure. |
Specification | 100 cc |
Motor | Famous brand, inverter motor |
Controller | International brand, ABB |
Motor power | 5.5kw |
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Phantom discharge size | 1700mm |
Mold material | D2316 |
Heating area | 26 areas |
Heating power | 18kw |
Spinneret material | Special alloy |
Spindle hole diameter | 0.2-0.3mm |
Wind tunnel | Each inlet branch is 13 branches |
Tuyere adjustment | The size of the tuyere can be adjusted with an accuracy of microns |
The spinneret transforms the solution into a fine flow through small pores, and the ultrafine fibers can be formed by high temperature and high speed air flow drawing, and the melt-blown non-woven fabric is formed by the irregular arrangement of the fibers. | |
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Heating power | 280kw |
Heating size | φ377x2770 |
Number of heating tubes | 63 PCs |
Liner and shell | 304 stainless steel |
Material of pipeline | Stainless steel |
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Blower power | 90kw |
Control method | ABB frequency controller |
Pressure | 80kpa |
Rotating speed | 1150rpm |
Flow | 42m3/min |
Instructions: The air volume sent by the Roots blower passes through the air heater to reach the set temperature, and finally sent to the mold air duct. | |
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Line speed | 0-50m/min |
Mesh belt width | 1900mm |
Net curtain material | High temperature resistant polyurethane, red color |
Spinneret adjustment distance | 80-300mm |
Driving power | 7.5kw |
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Suction fan power | 75kw |
Suction air volume | 18000-30000m3/min |
Wind pressure | 5 kPa |
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Input voltage | 220v/50hz |
Maximum output voltage | 60kv |
Processing width | 1700mm |
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Winder control | Manual and automatic |
Winding motor power | 7.5kw |
Line speed | 0-50 m/min |
Number of slitting knives | 12 PCs |
Air shaft | Paper tube core size 3 inches |
| 1 set |
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Operation screen | Siemens |
PLC system | Siemens |
Frequency converter | ABB |
Low-voltage electrical appliances | Siemens / Chint / Famous Brand |
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Dry ice washing machine | 1 set |
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Heating ring | 1 PCs |
Thermocouple | 5 PCs |
Screw removal tool | 1 set |
Contactor | 2 sets |
Slitting blade | 2 PCs |
Meltblown Fabric Machine
Meltblown Fabric Machine Terms & conditions
1. Meltblown Fabric Machine Training and services
1) Instruction of field installation
2) Equipment field debugging and trial run if required by the buyer according to the rule.
3) Training on field operation and maintenance for customer's personnel.
4) Provide technical consultation service on long-term basis.
2. Meltblown Fabric Machine Installation and debugging
When the machine arrives at site, the customer should install it on the appropriate position according to the specifications provided by the supplier; and then the supplier should send its engineers to the site if requirement approved,in order to instruct the customer about trial run and debugging. The customer should provide necessary conditions for trial run and provide materials for trial run, and should decide the processing conditions in trial run with consideration of the supplier's opinions.
1) The price covers the pre-commissioning of the machinery before shipment at Seller's site. The Seller is obliged to test the performance of machinery.
2) The Buyer is obliged to provide suitable space, tools and manpower for the commissioning of the order.
3) This Price does not included commission and installation in buyer’s factory.
3. Meltblown Fabric Machine Time of delivery
1) When the contract becomes valid, the machine should be delivered within 60 days since receipt of the advance payment. And the equipment will be in normal operation after debugging within two weeks after arrival.
2) During production, provided that the Buyer requests to modify the specification of the order, the Buyer shall notify the Seller of this modification in written form. Upon receipt of the notice, the Seller will quote to the Buyer the cost of this modification and notify the Buyer of any possible delay due to this modification.