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Meltblown Fabric Making Machine 1600mm Meltblown Fabric line FFP2 FFP3 Grade

Shenzhen HYPET Co., Ltd.

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Address: Xianke Building Bagua 4th Rd Shenzhen China

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Meltblown Fabric Making Machine 1600mm Meltblown Fabric line FFP2 FFP3 Grade

Country/Region china
City & Province shenzhen guangdong
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Product Details

Meltblown Fabric Making Machine 1600mm Meltblown Fabric Line FFP2 FFP3 Grade

 

Meltblown Fabric Making Machine The specific features are as follows:

  • bigger grade extruder 105/33 (Other peers use SJ90/30 extruder)
  • The non-stop dual-station screen changer prevents the slag
  • The 100cc high-flow melt pump guarantees a stable pressure
  • Using special hanger type and gas pressure spinning die, the melt is even
  • The air pressure of the air nozzle is stable, the airflow on both sides is symmetrical, and the airflow in the width direction is uniform.
  • The air gap width is easy to adjust.
  • The specially designed hot air flow heating +/- 1 °C
  • The receiving distance is adjustable, and the receiving form
  • Fiber fineness and cloth surface are uniform.
  • The electret treatment makes the melt-blown cloth have a good filtering
  • Online slitting and automatic cutting and winding machine
  • Ensure the filtering in salt and oil in high level up to 95+ and try 99

Meltblown Fabric Making Machine Condition of use

1.Meltblown Fabric Making Machine Circumstances condition

SNConditionSpecificationDescription
1

Natural

circumstance

condition

Working placeIndoor use, dust-free workshop
Power sourceNo dangerous area
Humidity55%~85% no condensation
Temperature0~40 ℃
2

Electricity

source

Maximum installed capacity550 kW
Voltage/frequency380V/50Hz/3 P
3Cooling waterTemperature≤15 ℃
Water pressure≥0.3MPa
Water volume~15 m3/h
4Air conditionCompressed air pressure≥0.6MPa
Compressed air flow~0.9 m3/min, For equipment only

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.Meltblown Fabric Making Machine Production line use conditions

SNSpecificationDescription
1Raw materialMFI1200~1800 PP Melt-blown special materials + other electret master batch etc.
2Suitable productsMelt-blown filter materials, mask filter materials, etc.
3Max output1.4-2 ton/day, Adjust according to the actual product
4Maximum mechanical speed1-50 meter/min
5Product weight10-80 g/㎡
6Product width1600mm
7Fiber fineness2-5 um

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Meltblown Fabric Making Machine Equipment List

NO.Meltblown Fabric Making Machine  Machine nameQTY
1Vacuum suction and dryer feeding system (full-automatic proportioning and feeding available)1 set
2HYSJ105/33 PP Special single screw extruder1 set
3Automatic screen changing device1 set
4Melt pump1 set
51600mm hanger-type melt-blowing head with spinneret, aperture 0.2-0.3mm, aspect ratio 121 set
6Air heater and its hot air system (this power is large enough, the design temperature is 400 degrees, and the temperature control accuracy is +/- 1 ° C)1 set
7Roots blower piping system1 set
8Net forming machine and up, down, front and back adjustment system1 set
9Suction fan and its piping system1 set
10Electrostatic electret system1 set
11Online slitting and automatic winder, with 12 slitting blades1 set
12Production line frame structure1 set
13Electronic control system1 set
14Equipment for cleaning die of melt-blown non-woven fabric spinneret1 set
15Tools and spare parts1 set

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Meltblown Fabric Making Machine Main specification:

  • Vacuum suction and dryer feeding system
Vacuum suction specifications400kg/h
Feeding height4 meter
Dryer volume300L
This kind of configuration can be used with the mixer easily and reliably
  • HYSJ105/33 PP Special single screw extruder
Screw diameter105mm
Aspect ratio33:1
Barrel screw material38CrMoAl, Nitride steel
Screw hardness>HV850
Barrel hardness>HV930
Barrel heating area6 areas
Total heating power45kw
MotorInverter motor
ControllerABB frequency converter
GearboxHigh-efficiency reducer with hard-tooth grinding
Gearbox specifications250 horizontal
Box materialQT200-300
Thrust bearingsDomestic high-quality bearings
Cooling systemIndependent cooling method of external circulation
Rotating speed10-60rpm
Barrel peripheryWith thermal protective cover stainless steel
Cooling fanTaiwan powerful cooling fan
  • Screen changing device
Structural formPlate type, double station
Screen change driverManual and automatic
Heating typeBuilt-in heating tube
Temperature and pressure sensorsWith dual display, Chengdu Xianda brand
  • Melt pump
Control methodA pressure sensor is arranged in front of the melt pump, which is used to control the speed of the extruder in a closed loop, so as to control the output of the extruder to achieve a stable effect, and the pressure sensor behind the metering pump shows the output pressure.
Specification100 cc
MotorFamous brand, inverter motor
ControllerInternational brand, ABB
Motor power5.5kw
  • 1600mm hanger-type melt-blowing head with spinneret
Phantom discharge size1700mm
Mold materialD2316
Heating area26 areas
Heating power18kw
Spinneret materialSpecial alloy
Spindle hole diameter0.2-0.3mm
Wind tunnelEach inlet branch is 13 branches
Tuyere adjustmentThe size of the tuyere can be adjusted with an accuracy of microns
The spinneret transforms the solution into a fine flow through small pores, and the ultrafine fibers can be formed by high temperature and high speed air flow drawing, and the melt-blown non-woven fabric is formed by the irregular arrangement of the fibers.
  • Air heater and its hot air system
Heating power280kw
Heating sizeφ377x2770
Number of heating tubes63 PCs
Liner and shell304 stainless steel
Material of pipelineStainless steel
  • Roots blower piping system
Blower power90kw
Control methodABB frequency controller
Pressure80kpa
Rotating speed1150rpm
Flow42m3/min
Instructions: The air volume sent by the Roots blower passes through the air heater to reach the set temperature, and finally sent to the mold air duct.
  • Net forming machine and up, down, front and back adjustment system
Line speed0-50m/min
Mesh belt width1900mm
Net curtain materialHigh temperature resistant polyurethane, red color
Spinneret adjustment distance80-300mm
Driving power7.5kw
  • Suction fan and its piping system
Suction fan power75kw
Suction air volume18000-30000m3/min
Wind pressure5 kPa
  • Electrostatic electret system
Input voltage220v/50hz
Maximum output voltage60kv
Processing width1700mm
  • Online slitting and automatic winder
Winder controlManual and automatic
Winding motor power7.5kw
Line speed0-50 m/min
Number of slitting knives12 PCs
Air shaftPaper tube core size 3 inches
  • Production line frame structure
1 set
  • Electronic control system
Operation screenSiemens
PLC systemSiemens
Frequency converterABB
Low-voltage electrical appliancesSiemens / Chint / Famous Brand
  • Equipment for cleaning die of melt-blown non-woven fabric spinneret
Dry ice washing machine1 set
  • Tools and spare parts
Heating ring1 PCs
Thermocouple5 PCs
Screw removal tool1 set
Contactor2 sets
Slitting blade2 PCs

 

Meltblown Fabric Making Machine Photo

 

Meltblown Fabric Making Machine Terms & conditions

1. Meltblown Fabric Making Machine Training and services

1) Instruction of field installation

2) Equipment field debugging and trial run if required by the buyer according to the rule.

3) Training on field operation and maintenance for customer's personnel.

4) Provide technical consultation service on long-term basis.

 

2. Meltblown Fabric Making Machine Installation and debugging

When the machine arrives at site, the customer should install it on the appropriate position according to the specifications provided by the supplier; and then the supplier should send its engineers to the site if requirement approved,in order to instruct the customer about trial run and debugging. The customer should provide necessary conditions for trial run and provide materials for trial run, and should decide the processing conditions in trial run with consideration of the supplier's opinions.

1) The price covers the pre-commissioning of the machinery before shipment at Seller's site. The Seller is obliged to test the performance of machinery.

2) The Buyer is obliged to provide suitable space, tools and manpower for the commissioning of the order.

3) This Price does not included commission and installation in buyer’s factory.

 

3. Meltblown Fabric Making Machine Pricing

1) The above mentioned quotation is valid within 30 days counted from the issue date of quotation.

2) The price and machinery configuration should be updated and confirmed by the Seller in the case that the quotation has been beyond the validity period.

3) The above mentioned quotation is based on Ex works. Sea transportation and wooden case packing is excluded.

4) The price does not cover the cost of testing material. The testing material will be supplied by the Buyer. Or the Seller will purchase the material as requested by the Buyer at Buyer's cost.

5) The price does not include the cost of commissioning at Buyer's site.

The Seller reserves the right to modify the specification and design of the machine in order to enhance the product quality.

 

4. Meltblown Fabric Making Machine Terms of payment

1) T/T and L/C (irrevocable, at sight) both are acceptable.

2) 35% of the total contract value should be paid in advance, balance 65% of the total value is to be paid before shipping at the Seller’s factory.

 

5. Meltblown Fabric Making Machine Time of delivery

1) When the contract becomes valid, the machine should be delivered within 60 days since receipt of the advance payment. And the equipment will be in normal operation after debugging within two weeks after arrival.

2) During production, provided that the Buyer requests to modify the specification of the order, the Buyer shall notify the Seller of this modification in written form. Upon receipt of the notice, the Seller will quote to the Buyer the cost of this modification and notify the Buyer of any possible delay due to this modification.

 

6. Meltblown Fabric Making Machine Debugging charge

The buyer pays for the plane ticket of round-trip abroad and food and accommodation of buyer’s country during debugging. And the wage of technicians should be paid by the customer (80USD/day).

 

7. Meltblown Fabric Making Machine Guarantee clause

1) Guarantee is 1 year (excluding human factor and wearing parts).

2) Under proper working conditions, 12 months from the date of completion of commissioning at the buyer's site, and should be at the latest within 14 months from the issuing date of Bill of Lading.

 

 

 

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