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Mask Using Meltblown Fabric Machine 600mm mask fabric Production Line BFE99

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Mask Using Meltblown Fabric Machine 600mm mask fabric Production Line BFE99

Country/Region china
City & Province shenzhen guangdong
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Product Details

Mask Using Meltblown Fabric Machine 600mm Mask Fabric Production Line BFE99

 

Mask Using Meltblown Fabric Machine​ Overview

Melt-blown non-woven fabric is a one-step polymer production process with short process in non-woven fabric production.The machines have many obvious advantages such as high filtration efficiency, low resistance, flexibility, and the network can self-bond and bond. The production line is widely used, it mainly used in the medium-efficiency and sub-efficient filtration, including air filtration, acid-broken liquid filtration, and food. hygienic filtration, production of industrial dust masks, etc., in addition, it can also be used in production of medical and sanitary products, industrial precision cloths, thermal insulation materials, oil-absorbing materials, battery separators, imitation leather base cloth, etc. In many ways, its performance is better than similar products of traditional textiles. With the continuous development of post-processing technology, the application fields of melt-blown non-woven fabrics will be more extensive.

 

Mask Using Meltblown Fabric Machine​ Characteristics:

The machine developed by Shenzhen HYPET Co., Ltd, uses the most advanced technology, a professional extruder with a large diameter and a large length-to-diameter ratio. Through die flow analysis, the flow path of the hanger head is balanced to ensure a balanced flow of pressure everywhere The plate is made of special alloy stainless steel with special heat treatment to ensure no deformation. It is made by the most advanced technology of Japan linear motor drilling. The high-power air heater has high control accuracy, the network negative pressure forming control system has stable suction, and is qualified. The PP1500 meltblown special materials and electret masterbatch, combined with experienced process operation technology, can ensure that the products are qualified, reach the filtration accuracy of 95+, and strive to reach 99+

 

Mask Using Meltblown Fabric Machine​ The specific features are as follows:

  • 65/33 extruder to ensure sufficient head pressure and output.
  • Hydraulically controlled screen changer to prevent slag jams.
  • 30cc melt metering pump to ensure stable spinneret flow.
  • Using special hanger type and gas pressure spinning die, the melt is even
  • The air pressure of the air nozzle is stable, the airflow on both sides is symmetrical, and the airflow in the width direction is uniform.
  • Easy adjustment of air gap width.
  • A specially designed hot air flow heating device has good heating efficiency and excellent heat exchange efficiency, with low energy consumption.
  • The standing wave treatment makes the melt-blown cloth have a good effect.
  • Online slitting and cutting winder.

Mask Using Meltblown Fabric Machine​ Condition of use

1.Mask Using Meltblown Fabric Machine​ Circumstances condition

SNConditionSpecificationDescription
1

Natural

circumstance

condition

Working placeIndoor use, dust-free workshop
Power sourceNo dangerous area
Humidity55%~85% no condensation
Temperature0~40 ℃
2

Electricity

source

Maximum installed capacity170kW 380V/50Hz/3 P
Production power actually80kw
3Cooling waterTemperature≤15 ℃
Water pressure≥0.3MPa
Water volume~15 m3/h
4Air conditionCompressed air pressure≥0.6MPa
Compressed air flow~0.9 m3/min, For equipment only

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.Mask Using Meltblown Fabric Machine​ Production line use conditions

SNSpecificationDescription
1Raw materialMFI1200~1500 PP Meltblown special materials + other electret masterbatch etc.
2Suitable productsMeltblown filter materials, mask filter materials, etc.
3Max output350~400kg/day, Adjust according to the actual product
4Maximum mechanical speed1-50 meter/min
5Product weight8~100 g/㎡
6Product width600mm
7Fiber fineness1~5 um
8Coiling diameter550mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mask Using Meltblown Fabric Machine​ Equipment List

NO.Machine nameQTYSpecifications
1Vacuum suction and dryer feeding system (full-automatic proportioning and feeding available)1 set 
2HYSJ65/33 PP Special single screw extruder1 setMotor power 18.5kw
3Automatic screen changing device1 sethydraulic control
4Melt pump1 set30CC
5600mm hanger-type melt-blowing head with spinneret, aperture 0.2-0.25mm, aspect ratio 121 set 
6Air heater and its hot air system (this power is large enough, the design temperature is 400 degrees, and the temperature control accuracy is +/- 1 ° C)1 setHeating power 70kw
7Roots blower piping system1 set30kw Frequency Control
8Net forming machine and front, back adjustment system1 set 
9Suction fan and its piping system1 set 
10Electrostatic electret system1 set 
11Online slitting and automatic winder, with 4 slitting blades1 set 
12Electronic control system1 set 
13Equipment for cleaning die of melt-blown non-woven fabric spinneret1 set 
14Tools and spare parts1 set 

 

 

 

Mask Using Meltblown Fabric Machine​ Main specification

  • Vacuum suction and dryer feeding system
Vacuum suction specifications300kg/h
Feeding height4 meter
Dryer volume50L
This kind of configuration can be used with the mixer easily and reliably
  • HYSJ65/33 PP Special single screw extruder
Screw diameter65mm
Aspect ratio33:1
Barrel screw material38CrMoAl, Nitride steel
Screw hardness>HV850
Barrel hardness>HV930
Barrel heating area5 areas
Total heating power20kw
MotorInverter motor
ControllerABB frequency converter
GearboxHigh-efficiency reducer with hard-tooth grinding
Gearbox specifications173 horizontal
Box materialQT200-300
Thrust bearingsDomestic high-quality bearings
Cooling systemIndependent cooling method of external circulation
Rotating speed10-60rpm
Barrel peripheryWith thermal protective cover stainless steel
Cooling fanTaiwan powerful cooling fan
  • Screen changing device
Structural formPlate type
Screen change driverManual and automatic
Heating typeBuilt-in heating tube
Temperature and pressure sensorsWith dual display
  • Melt pump
Control methodA pressure sensor is arranged in front of the melt pump, which is used to control the speed of the extruder in a closed loop, so as to control the output of the extruder to achieve a stable effect, and the pressure sensor behind the metering pump shows the output pressure.
Specification30 cc
MotorFamous brand, inverter motor
ControllerInternational brand, ABB
Motor power2.2kw
  • 600mm hanger-type melt-blowing head with spinneret
Phantom discharge size630mm
Mold materialD2316
Heating area7 areas
Heating power12kw
Spinneret materialSpecial alloy
Spindle hole diameter0.2-0.25mm
Tuyere adjustmentThe size of the tuyere can be adjusted with an accuracy of microns
The spinneret transforms the solution into a fine flow through small pores, and the ultrafine fibers can be formed by high temperature and high speed air flow drawing, and the melt-blown non-woven fabric is formed by the irregular arrangement of the fibers.
  • Air heater and its hot air system
Heating power70kw
Heating sizeφ377x2770
Number of heating tubes16 PCs
Liner and shell304 stainless steel
Material of pipelineStainless steel
  • Roots blower piping system
Blower power30kw
Control methodABB frequency controller
Pressure80kpa
Rotating speed1150rpm
Instructions: The air volume sent by the Roots blower passes through the air heater to reach the set temperature, and finally sent to the mold air duct.
  • Net forming machine and front, back adjustment system
Line speed0-25m/min
Mesh belt width800mm
Net curtain materialHigh temperature resistant polyurethane, red color
Spinneret adjustment distance80-300mm
Driving power1.5kw
  • Suction fan and its piping system
Suction fan power30kw
Suction air volume 
Wind pressure5kpa
  • Electrostatic electret system
Input voltage220v/50hz
Maximum output voltage60kv
Processing width700mm
  • Online slitting and automatic winder
Winder controlManual and automatic
Winding motor power1.5kw
Line speed0-25 m/min
Number of slitting knives4 PCs
Air shaftPaper tube core size 3 inches
  • Electronic control system
Temperature ControllerRKC
Frequency converterABB
Low-voltage electrical appliancesSiemens / Chint / Famous Brand
  • Equipment for cleaning die of melt-blown non-woven fabric spinneret
FunctionClean the mold to prevent clogging
  • Tools and spare parts
Heating ring1 PCs
Thermocouple5 PCs
Screw removal tool1 set
Contactor2 sets
Slitting blade2 PCs

 

Mask Using Meltblown Fabric Machine​

 

Mask Using Meltblown Fabric Machine​ Terms & conditions

1. Mask Using Meltblown Fabric Machine​ Training and services

1) Instruction of field installation

2) Equipment field debugging and trial run if required by the buyer according to the rule.

3) Training on field operation and maintenance for customer's personnel.

4) Provide technical consultation service on long-term basis.

 

2. Mask Using Meltblown Fabric Machine​ Installation and debugging

When the machine arrives at site, the customer should install it on the appropriate position according to the specifications provided by the supplier; and then the supplier should send its engineers to the site if requirement approved,in order to instruct the customer about trial run and debugging. The customer should provide necessary conditions for trial run and provide materials for trial run, and should decide the processing conditions in trial run with consideration of the supplier's opinions.

1) The price covers the pre-commissioning of the machinery before shipment at Seller's site. The Seller is obliged to test the performance of machinery.

2) The Buyer is obliged to provide suitable space, tools and manpower for the commissioning of the order.

3) This Price does not included commission and installation in buyer’s factory.

 

3. Mask Using Meltblown Fabric Machine​ Pricing

1) The above mentioned quotation is valid within 30 days counted from the issue date of quotation.

2) The price and machinery configuration should be updated and confirmed by the Seller in the case that the quotation has been beyond the validity period.

3) The above mentioned quotation is based on Ex works. Sea transportation and wooden case packing is excluded.

4) The price does not cover the cost of testing material. The testing material will be supplied by the Buyer. Or the Seller will purchase the material as requested by the Buyer at Buyer's cost.

5) The price does not include the cost of commissioning at Buyer's site.

The Seller reserves the right to modify the specification and design of the machine in order to enhance the product quality.

 

4. Mask Using Meltblown Fabric Machine​ Terms of payment

1) T/T and L/C (irrevocable, at sight) both are acceptable.

2) 35% of the total contract value should be paid in advance, balance 65% of the total value is to be paid before shipping at the Seller’s factory.

 

5. Mask Using Meltblown Fabric Machine​ Time of delivery

1) When the contract becomes valid, the machine should be delivered within 60 days since receipt of the advance payment. And the equipment will be in normal operation after debugging within two weeks after arrival.

2) During production, provided that the Buyer requests to modify the specification of the order, the Buyer shall notify the Seller of this modification in written form. Upon receipt of the notice, the Seller will quote to the Buyer the cost of this modification and notify the Buyer of any possible delay due to this modification.

 

6. Mask Using Meltblown Fabric Machine​ Debugging charge

The buyer pays for the plane ticket of round-trip abroad and food and accommodation of buyer’s country during debugging. And the wage of technicians should be paid by the customer

 

7. Mask Using Meltblown Fabric Machine​ Guarantee clause

1) Guarantee is 1 year (excluding human factor and wearing parts).

2) Under proper working conditions, 12 months from the date of completion of commissioning at the buyer's site, and should be at the latest within 14 months from the issuing date of Bill of Lading.

 

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