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DIN40050-9 Electric Vehicle Power Battery Pack IPX9K Waterproof Test Laboratory

Sinuo Testing Equipment Co. , Limited

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DIN40050-9 Electric Vehicle Power Battery Pack IPX9K Waterproof Test Laboratory

Country/Region china
City & Province guangzhou guangdong
Categories Flow Measuring Instruments
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Product Details

 

 

DIN40050-9 Electric Vehicle Power Battery Pack IPX9K Waterproof Test Laboratory

 

Complied Standards & Clauses


This Electric Vehicle Power Battery Pack IPX9K Waterproof Test Laboratory match the requirements of IEC60529 clause 14, TOYOTA ENGINEERING STANDARD TSC1000G clause 6.2.7 and 6.2.8, DIN40050-9, ISO20653, etc., can used to test electric vehicle battery packs, etc.

 

Technical Parameters


Inner frame size3000*4000*3000MM (D*W*H)
Outer frame sizeApprox. 4000*5000*4000 MM (D*W*H) (Glass house, drainage channel and ground engineering users handle by themselves).
User's largest sample1500x2200x500 mm (HxWxL); Sample weight: 500KG
Sprinkler SystemComposed of an Italian high-pressure and high-temperature water pump, high-pressure and high-temperature water pressure gauge, high-pressure and high-temperature solenoid valve, and high-pressure and high-temperature hydraulic pipe.
Spray water temperatureRT~90℃ can be set (RT is the ambient temperature)
Spray angleThe spray can cover the entire surface of the sample, and the spray angle is perpendicular to the sample surface.
Water spray pressure8000~10000Kpa
Water spray flow14~16L/min
The distance between the nozzle and the sample175±25mm
Water spray time30S/m2 (Can be set)
Operation time control

1s~9999h59min59s (Adjustable)

 

Receiving surfaceTop and surrounding sides of the product
Water spray pressure gaugeCan display water spray pressure
Control systemThe touch screen control system is independently researched and developed by our company.
Heating water tank (incubator)1 PC
Sample car carrying500kg
Number of nozzles3 Pcs, one installed on the top to spray the top surface of the sample; one installed on the side to spray the surface around the sample; and the final one installed on the bottom to spray the bottom surface of the sample.
Spray trajectoryTake running S-shaped trajectory as the principle of jet motion, and use four servo motors to design the robot arm to complete the water spray on 5 sides. With 30S per M2 meter as the basic reference test time, the entire trajectory can be set to complete the time, and it can set in 150-300S (5 square meters). When setting, operator can input the size according to the product's dimensions, length, width and height. The manipulator system automatically completes the test running track for orderly testing. After the test is completed, the arm returns to the original point and the device has sound and light prompts.
Sample placement method

1. Adopt a forklift to load and unload samples, and the forklift customer shall prepare it by user (the supplier provides specifications);

2. Adopt the aerial vehicle to lift the samples to the door of the equipment, and then ask the manual sample truck to advance to the test space. After the door is closed, the system prompts that a formal test can be carried out.

Pure water systemProvide 50L/H pure water equipment, provide water source for heating, and spray water for recycling.
Power supplyAC380V three-phase five-wire, 50Hz; power: about 100KW (no load); equipped with a 120A air switch separately, the air switch must have wiring terminals, and the power cord is ≥50 square meters.
Water circulatory system

1) The water source cannot be recycled (Because the water source is dirty after the battery is tested, it is recommended to drain the used water to the sewage tank).

2) If the user considers water recycling, please prepare the return pool and clean pool in advance;

3) The pipeline user shall prepare in advance;

4) The size of the return pool: 1000*1000*1500mm (D*W*H)

5) The size of the clear water tank: 1000*1000*1200mm (D*W*H)

6) Water filtration device (optional)

If users consider water recycling, please prepare the return pool and clean pool in advance.

Water filter device (optional, cost is additional)After the water in the test process flows into the return pool, the water in the clean pool is pumped into the bag filter tank by the clean pool water pump, and the filtered water is returned to the water tank.
Structure material
NozzleSUS 304 stainless-steel hydraulic pipe
Water tankSUS 304 stainless-steel
Electrical control accessoriesAdopt international well-known brands such as Schneider and Omron
 

Equipment Overview


The test room is composed of by a test bench, a water storage tank, a control box, a product dewatering buffer zone and a spray system. The test room dimensions can be customized according to client’s specific samples.

 

Heating system:

The heating wire used in high frequency is very important in this system. The improper material selection of the heating tube has a short service life and is prone to short-circuit of the funnel. It is extremely inconvenient and distressing for users with high requirements, and seriously affects the production inspection progress. For this reason, the company has developed the latest new type of ceramic heating frame. The ceramic material has high temperature resistance, good insulation, and it will not cause leakage and short circuit. The heating wire inserted from the middle is imported from Germany, and the wire diameter is thick with high temperature resistance and dry burning resistance. The quartz glass tube is inserted in the middle of the heating wire. Its important function is to prevent the heating wire from becoming soft and falling down when the heating wire burns red, resulting in short circuit caused by the contact between the heating wire and the metal of the inner chamber.

(Water tank heating pipe)

 

(Italy imported high-temperature and high-pressure water pump)

 

(High-temperature and high-pressure electronic flowmeter)

 

(Nozzle and sample holder)

 

(Water pressure calibration sensor)

 

(Water pressure calibration sensor)

 

Main configuration list of equipment

NameBrand and originQuantityUnit
Touch screen controllerSiemens1Set
AC contactorFrance Schneider1PC
Intermediate relayFrance Schneider1PC
FilterTaiwan1PC
Turntable motorTaiwan STS1PC
SensorTaiwan Fotek1PC
Stainless steel button with lightChina1PC
FuseFuji1PC
Main power switchFrance Schneider1PC
High pressure solenoid valveItaly MV5PC
Link pipeline304 stainless steel hydraulic pipe5PC
PLC controllerSiemens1PC
Electronic flowmeterChina1PC
Electronic pressure sensorSinuo1PC
MotorTaiwan STS1Set
Plunger pumpHAWK1PC

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