SHANGHAI YONG HONG REFRIGERATION TRADE CO.,LIMITED |
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QUANtItY FIGURE NUMBER NUMBER NUMBER 2 Circuit Breaker 224-37879-000 839940 1 1 10 Circuit Breaker Handle 024-35429-000 736285 Damping Resistor Kit 29 025-45521-000 873884 3 7 (includes 2 resistors & bracket) 2 Disconnect Switch 024-37442-000 839733 21 Disconnect Switch Handle 024-36614-000 736390 1 2 17 Disconnect Switch Lug Kit 025-42181-000 680131 41 Ground Lug 025-35173-000 117722 1 5 22 Input Current Transducer (DCCT) 025-42748-000 740133 3 3 9 Input Filter Assembly 371-05614-341 839967 1 4 1 Input Filter Capacitor for Assembly 025-44490-000 839745 6 4 1 Input Filter Capacitor with Resistor 025-43928-000 740379 1 5 7 Input Filter Resistor for Assembly 025-42616-000 740130 4 4/5 8 Input Inductor (1L & 2L) 340 lbs (154 Kg) 025-44458-000 835714 1 6 Input Power Wiring 13 571-06569-231 1059326 1 6 (wiring between 1FU - 3FU and 1L/2L) 40 Input Voltage Isolator Board 031-02022-000 65064 1 5 15 Voltage Transient Board (Fuses are not included) 031-02453-000 743895 1 5 2
0490 AMP VAriAble SPeed driVe 1 9 7 7 7 1 1 LD16524a FIGURE 4 -
INPUT F ILTER CAPACITOR ASSEMBLY 41 1 7 40 15 LD16525a FIGURE 5 -
LEFT S IDE OF VSD ENCLOSURE JOHNSON CONTROLS 13
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FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490 AMP VAriAble SPeed driVe
17 18 17 17 18 13 18 28 10 15 11 16 29 24 8 LD16526a FIGURE 6 -
INPUT INDUCTOR (L1, L2) 29 29 29 30 30 30 30 30 30 LD16538a FIGURE
7 - RESISTOR ASSEMBLY 14 JOHNSON CONTROLS
driVe 1 tABLE 2 - FUSE COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 117 Fuse 1 AMP
(4FU-6FU & 22FU-24FU) 025-43326-000 740259 6 8/9 Fuse 5 AMP
Voltage Transient Board Fuses 105 025-38523-000 739590 3 8
(16FU-18FU) 119 Fuse 5 AMP (19FU) 025-35901-000 739233 1 9 122 Fuse
6 AMP (15FU) 025-35902-000 264466 1 9 Fuse 15 AMP 400-460 VAC 60
Hz, 400-415 VAC 12 025-35907-000 117822 2 8 50 Hz (7FU & 8FU)
118 Fuse 20 AMP (14FU & 21FU) 025-35908-000 117823 2 8/9 34 1
Pole Fuse Holder 30A 025-39951-000 359985 4 8/9 33 2 Pole Fuse
Holder 30A 025-44520-000 740518 1 8 27 3 Pole Fuse Holder 30A
025-39952-000 343433 2 8/9 4 Input Power Fuse (1FU-3FU set of
three) 371-05614-601 1053040 1 10 26 (see TABLE 4) 34 33 27 118 12
117 105 LD16527a FIGURE 8 - FUSES AND FUSE HOLDERS (4FU-8FU &
21FU) JOHNSON
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490 AMP VAriAble SPeed driVe 1 tABLE 3 - DOOR COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 10 Circuit Breaker Door Mounting Kit 024-35429-000 736285 1 11 21 Disconnect Switch Handle 024-36614-000 736390 1 11 135 Door Ground Strap 525-32508-001 806677 2 11 Door Kit Left 60 Hz 371-05614-651 1053049 (Including all labels and latches) Door Kit Left 50 Hz 371-05614-653 1053050 (Including all labels and latches) 4 1 11 Door Kit Right 60 Hz 371-05614-656 1053051 (Including all labels and latches) Door Kit Right 50 Hz 371-05614-658 1053052 (Including all labels and latches) 5 Door Latch 029-25614-000 743380 4 11 113 Door Stop 029-23420-000 119865 1 11 112 Door Stop Mounting Plate 371-05614-553 840001 1 11 6 Label Front Door JCI Logo 035-23036-000 745608 1 11 6 5 4 10 or 21 5 0490 AMP VAriAble SPeed driVe tABLE 4 - COOLING SYSTEM COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Coolant Drain Valve 022-12207-000 839729 1 13 2 Coolant Drain Valve Cap 023-25526-000 839731 1 13 3 Coolant Hose Barb Straight Kit (hose barb & hose) 371-05571-626 921624 2 12 4 Coolant Hose Barb Elbow Kit (hose barb & hose) 371-05571-631 921625 2 12 5 Coolant Hose Clamp 1” 023-08856-000 617439 26 12/13 6 Coolant Hose Clamp 2” 021-32226-000 730939 4 13 7 Coolant Hose External 1 ½” 028-16373-000 742214 17" 13 Coolant Hose External ¾ “ ID by the foot 8 028-16692-000 864411 70" 13 (To the power panel) 9 Coolant Hose Internal ¾ “ ID by the foot 028-16768-000 1056103 - 12/16 10 Coolant Hose on Inductor 3/8 " 325-44864-607 1053032 - 6/16 11 Coolant Hose on Inductor 1/2 " 325-44864-618 1053041 - 6/16 12 Coolant Manifold Supply Kit 371-06569-636 1110655 1 12 13 Coolant Manifold Return Kit 371-06569-641 1110656 1 12 14 Coolant Manifold Clamp 028-16554-000 839771 2 12 15 Coolant Manifold on Inductors 3/8" 325-44864-603 1053030 2 6/16 16 Coolant Manifold on Inductors 1/2" 325-44864-615 1053038 2 6/16 17 Coolant Manifold on Inductors Fittings Elbow 3/8" 325-44864-609 1053034 6 6/16 18 Coolant Manifold on Inductors Fittings Elbow 1/2" 325-44864-616 1053039 6 6/16 19 Coolant Pump 026-33890-000 3590 1 13 20 Coolant Pump Flange Set 023-20283-000 733193 1 13 21 Coolant Reservoir Fill Plug 028-16378-000 742218 1 13 22 Coolant Reservoir Hose Clamp 021-19150-000 564227 1 13 23 Coolant Reservoir 3" PVC with Fill Plug Kit 371-05614-671 1053053 1 13 24 Coolant Valves on Inductors 325-44864-605 1053031 4 6 25 Elbow 45° 028-16369-000 742210 1 13 26 Enclosure Temperature Sensor with connector 571-05182-283 807091 2 8/18 27 Flow Restrictor 028-16620-000 839778 2 12 Inhibitor 013-02987-000 729086 5 gal - 28 Input Inductor Drain Pipe Kit (5") 325-44458-601 1053028 1 6 29 Input Inductor Drain Pipe Kit (12") 325-44458-603 1053029 1 6 30 Internal Cooling Fan 025-32557-000 738735 1 12 31 Internal Cooling Coil 026-46734-000 839767 1 12 32 Output Inductor Drain Pipe Kit (1.25") 325-44864-611 1053036 1 16 33 Output Inductor Drain Pipe Kit (8") 325-44864-613 1053037 1 16 34 Relay, Control Fan / Pump 024-30441-000 664298 1 12 42 Shell and Tube Heat Exchanger 3”, 150/300 PSI 026-37572-000 104160 1 13 Shell and Tube Heat Exchanger Head Gaskets * 371-03716-001 772263 1 - (set of two) 3” NOtE: Items with an * are NOT represented. 1 30 34 5 27 5 31 9 5 5 9 (17”) (15”) 27 14 5 5 5 9 13 (31”) 3 4 LD16530a 9 12 (18”) 14 5 3 4 FIGURE 12 - COOLING SYSTEM COMPONENTS 21 22 23 6 6 7 6 8 5 7 6 5 25 5 8 19 20 42 1 AMP VAriAble SPeed driVe tABLE 5 - POWER ASSEMBLY COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Bus Bleeder Resistor (ea.) 371-06165-001 840018 1 14 2 Bus Plate Assembly Kit 371-06619-601 1110657 1 14 3 Bus Snubber Capacitor (ea.) 025-42835-000 740149 12 14 5 Inverter Gate Driver Board 031-02901-004 839195 3 14 * Inverter Power Complete Kit (all phases) 371-05904-611 1053057 - - * Inverter Power Wiring (wiring between Inverter & L3) 571-06569-233 1059328 1 - 6 Power Supply Board 031-02903-002 839200 1 14 7 Power Unit Mounting Foot Front 071-05508-312 749269 1 14 8 Power Unit Mounting Foot Rear 071-05508-310 749268 1 14 9 Rectifier Gate Driver Board 031-02901-003 839194 3 14 * Rectifier Power Complete Kit (all phases) 371-05904-616 1053060 - - Rectifier Power Wiring (wiring between 1L/2L and * 571-06569-232 1059327 1 - rectifier) VSD Rectifier/Inverter Power Unit Complete Kit, 10 371-06619-621 1110658 1 14 Weight 54lbs (119 Kg) 11 Wiring Ground 571-05526-241 807110 2 14 NOtE: Items with an * are NOT represented. 2 6 11 3 1 3 5 10 8
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490 AMP VAriAble SPeed driVe 1 tABLE 6 - OUTPUT COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Motor Connection Plate 371-05614-357 839971 1 15 2 Output Current Transducer (DCCT) 025-45590-000 1045992 3 15 3 Output Harmonic Filter Capacitor 0490 025-45337-000 913762 12 16 4 Output Harmonic Filter Assembly 224 lbs (102 Kg) 025-46349-000 1059278 1 16 Output Power Wiring (wiring between 3L and 147 571-06569-234 1059329 1 15 motor connection plate) 5 Output Voltage Isolator Board 031-02022-001 743845 1 18 2 147 2 1 LD16670a FIGURE 15 - OUTPUT COMPONENTS JOHNSON 0490 AMP VAriAble SPeed driVe 3 3 17 18 17 18 4 17 18 9 10 15 11 16 33 32 NOTE: Item #9 is NOT included with item #4 LD17769 FIGURE 16 - HARMONIC F ILTER 1 tABLE 7 - DRIVE LOGIC BOARD AND COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 3 BRAM Chip U36 031-02482-000 5323419 1 17 2 BRAM Chip U37 031-02483-000 5323418 1 17 122 PROM Chip U35 (for 031-02911-00X board) 031-03048-001 744215 1 17 123 PROM Chip U38 (for 031-02911-00X board) 031-03049-001 744216 1 17 1 U66 485 Communications Driver 031-02074-000 120352 - 17 20 VSD Logic Board 031-02911-003 1135023 1 17 * VSD Logic Board Kit (includes all software) 331-02911-603 1053043 - - NOtE: Items with an * are NOT represented. PROM Chips U35 and U38 must be ordered as a set. 123 8 3 U 20 5 3 U 20 122 1 2 3 LD18768 FIGURE 17 - DRIVE LOGIC BOARD AND COMPONENTS JOHNSON
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490 AMP VAriAble SPeed driVe tABLE 8 - MISCELLANEOUS COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER Control Transformer 480 VAC 3KVA 025-31499-000 738608 1 1 18 Control Transformer 380/400/415 VAC 3KVA 025-32983-000 117599 2 Control Transformer 24 VAC 75 VA (2T/3T) 025-27911-000 1312 2 18 3 Terminal Block 3-pole 025-44853-003 839753 2 5/18 4 Terminal Block 8-pole 025-45041-000 839762 1 18 * Suppressor (Used on 1R) 031-00808-000 618876 1 - NOtE: Items with an * are NOT represented. 2 (3T) 5 1 2 27 (2T) 3 4 LD17779a FIGURE 18 - MISCELLANEOUS COMPONENTS
tABLE 9 - WIRING HARNESSES AND CONNECTORS HOUSING PIN PARt BOARD
PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP PARt
NUMBER) (SAP PARt NUMBER) 025-19671-000 025-22215-000 Line Voltage
Isolator Board 031-02022-000 J1 (737534) (62701) 025-21417-000
025-22215-000 Line Voltage Isolator Board 031-02022-000 J2 (737658)
(62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board
031-02022-001 J1 (737658) (62701) 025-21417-000 025-22215-000
Output Voltage Isolator Board 031-02022-001 J2 (737658) (62701)
025-43356-000 025-43357-000 Input DC Current Transducer - -
(740274) (740275) Assembly # Input DC Current Transformer
571-05614-211 (Complete Cable) (840019) 025-43356-000 025-43357-000
Output DC Current Transducer - - (740274) (740275) Assembly #
Output DC Current Transformer - - 571-05614-213 (complete Cable)
(840020) 025-21159-000 025-22215-000 VSD Logic Board 031-02911-003
J1 (737640) (62701) 025-42614-000 025-28386-000 VSD Logic Board
031-02911-003 J2 (740129) (737925) 025-35964-000 025-28386-000 VSD
Logic Board 031-02911-003 J3 (739253) (737925) 025-28384-000
025-28386-000 VSD Logic Board 031-02911-003 J4 (737920) (737925)
025-28959-000 025-28386-000 VSD Logic Board 031-02911-003 J5
(738246) (737925) 025-28382-000 025-28386-000 VSD Logic Board
031-02911-003 J6 (737916) (737925) 025-35966-000 025-28386-000 VSD
Logic Board 031-02911-003 J7 (550505) (737925) Assembly # VSD Logic
Board 031-02911-003 J8 - J13 571-05614-241 N/A (840026)
025-28959-000 025-28386-000 VSD Logic Board 031-02911-003 J14
(738246) (737925) 025-29130-000 025-28386-000 VSD Logic Board
031-02911-003 J15 (738262) (737925) 025-21136-000 025-19674-000 VSD
Logic Board 031-02911-003 J17 (737636) (737537) JOHNSON CONTROLS 25
0490 AMP VAriAble SPeed driVe tABLE 9 - WIRING HARNESSES AND
CONNECTORS (CONT'D) HOUSING PIN PARt BOARD PARt BOARD NAME POSItION
PARt NUMBER NUMBER NUMBER (SAP PARt NUMBER) (SAP PARt NUMBER)
Assembly # VSD Logic Board 031-02911-003 J18 571-05614-227 N/A
(840022) 025-21137-000 025-19674-000 VSD Logic Board 031-02911-003
J19 (737637) (737537) 025-35966-000 025-28386-000 VSD Logic Board
031-02911-003 J25 (550505) (737925) Assembly # VSD Logic Board
031-02911-003 J36 571-05614-291 N/A (840034) 025-42614-000
025-28386-000 IGBT Gate Driver Board - Inverter 031-02901-004 J1
(740129) (737925) 025-42614-000 025-28386-000 IGBT Gate Driver
Board - Rectifier 031-02901-003 J1 (740129) (737925) 025-29185-000
025-19674-000 Gate Driver Power Supply Board 031-02903-001 J1
(62736) (737537) 025-44494-000 025-28386-000 Gate Driver Power
Supply Board 031-02903-001 J2 (839746) (737925) 025-19671-000
025-11083-000 Gate Driver Power Supply Board 031-02903-001 J7
(737534) (737290) 025-19672-000 025-22215-000 Gate Driver Power
Supply Board 031-02903-001 J8 (737535) (62701) 025-29130-000
025-28386-000 Ambient Temperature at Sensor - - (738262) (737925)
025-32564-000 025-30999-000 Ambient Temperature at Cable - -
(738737) (738540) CPC CONNECtORS HOUSING PARt NUMBER PIN PARt
NUMBER COMPLEtE CABLE CPC CONNECtORS (SAP PARt NUMBER) (SAP PARt
NUMBER) (SAP PARt NUMBER) 025-37873-000 025-40463-000 571-05614-291
Magnet Bearing Controller (739490) (873883) (840034) 025-44974-000
025-40463-000 571-05614-286 Motor Monitoring (828162) (873883)
(840033) 025-37873-000 025-40463-000 571-05614-227 OptiView
Communication (739490) (873883) (840022) 025-44974-000
025-37875-000 571-05614-236 OptiView Power (828162) (739491)
(840025) 025-44974-000 025-37875-000 571-05614-235 UPS (828162)
(739491) (840024) Note: All items in Table 9 are NOT shown 26
JOHNSON CONTROLS
1 tABLE 10 - POWER W IRING SECTION PARt SAP SECtION NUMBER NUMBER
Damping Resistors Complete Set of Wiring 571-06569-251 1059330
(2L1E-2L3E, 3L1A-3L3A, and braided wires) Input Power Wiring
Circuit Breaker 571-06569-231 1059326 (Wiring between circuit
breaker and 1L) Input Power Wiring Disconnect Switch 571-06569-231
1059326 (Wiring between disconnect switch and 1L) Inverter Power
Wiring 571-06569-233 1059328 (Wiring between Inverter and 3L)
Output Power Wiring 571-06569-234 1059329 (Wiring between 3L and
motor connection plate) Rectifier Power Wiring 571-06569-232
1059327 (Wiring between 1L, 2L and rectifier) JOHNSON CONTROLS 27
FORM 160.84-RP3 ISSUE DATE 8/28/2017 SECtION 2 - 0490A AMP VARIABLE
SPEED DRIVE tABLE 11 - INPUT COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 2 Circuit Breaker
224-39359-000 5170051 1 19 10 Circuit Breaker Handle 024-38125-000
1088783 1 Common Mode Capacitor with Resistor 371-05614-531 839995
1 23 6 Capacitor used in Assembly 371-05614-531 025-43928-000
740379 1 23 2 7 Resistor used in Assembly 371-05614-531
025-42616-000 740130 1 23 Damping Resistor Kit 29 025-47571-000
5170004 3 23,24 (includes 2 resistors & bracket) 2 Disconnect
Switch 024-37442-000 839733 21 Disconnect Switch Handle
024-36614-000 736390 1 20 17 Disconnect Switch Lug Kit
025-42181-000 680131 41 Ground Lug 025-35173-000 117722 1 23 22
Input Current Transducer (DCCT) 025-42748-000 740133 3 21 9 Input
Filter Assembly 371-05614-341 839967 1 22 1 Capacitor used in
Assembly 371-05614-341 025-44490-000 839745 6 22 7 Resistor used in
Assembly 371-05614-341 025-42616-000 740130 3 22 24 Input Line
Inductor (1L) 165 LBS. 325-47565-601 N/A 1 21 25 Input Load
Inductor (2L) 315 LBS. 325-47564-601 N/A 1 21 40 Input Voltage
Isolator Board 031-02022-000 65064 1 23 42 Pre-Charge Contactor
024-30985-000 735841 1 21 43 Pre-Charge Resistors 025-46179-000
1160773 3 21 26 Supply Contactor 024-38524-000 1160772 1 21 34
Supply Contactor Pilot Relay 024-30441-000 664298 1 29 Voltage
Transient Board 15 031-02453-000 743895 1 23 (Fuses are not
included) 30 Wiring For Damping Resistors 571-06755-251 5170128 1
24 JOHNSON CONTROLS 29
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FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
2 10 LD16521a FIGURE 19 - CIRCUIT BREAKER (CB) 17 2 21 LD16522a
FIGURE 20 - DISCONNECT SWITCH (DS) 30 JOHNSON CONTROLS
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FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
43 22 26 2 24 31 30 50 31 30 30 25 50 51 50 LD21841 For Items 30,
31, 50 & 51 See Table 14 FIGURE 21 - INPUT CURRENT TRANSDUCER
(DCCT), INPUT INDUCTOR (L1, L2) 9 7 7 7 1 1 LD16524a FIGURE 22 -
INPUT F ILTER CAPACITOR ASSEMBLY JOHNSON CONTROLS 31
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FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
29 1 41 7 6 42 40 15 LD21847 FIGURE 23 - LEFT S IDE OF VSD
ENCLOSURE 29 29 29 30 30 30 30 30 30 LD16538a FIGURE 24 - RESISTOR
ASSEMBLY 32 JOHNSON CONTROLS
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FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
tABLE 12 - FUSE COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION
QUANtItY FIGURE NUMBER NUMBER NUMBER 117 Fuse 1 AMP (4FU-6FU &
22FU-24FU) 025-43326-000 740259 6 25,26 122 Fuse 5 AMP (15FU)
025-35901-000 739233 1 26 Fuse 5 AMP Voltage Transient Board Fuses
105 025-38523-000 739590 3 25 (16FU-18FU) 119 Fuse 6 AMP (19FU)
025-35902-000 264466 1 26 2 123 Fuse 10 AMP (30FU) 025-35905-000
739234 1 26 12 Fuse 15 AMP (7FU & 8FU) 025-35907-000 117822 2
25 118 Fuse 20 AMP (14FU & 21FU) 025-35908-000 117823 2 25,26
34 1 Pole Fuse Holder 30A 025-39951-000 359985 4 25,26 33 2 Pole
Fuse Holder 30A 025-44520-000 740518 1 25 27 3 Pole Fuse Holder 30A
025-39952-000 343433 3 25,26 4 Input Power Fuse (1FU-3FU set of
three) 371-06755-601 N/A 1 27 27 See Table 14 34 33 27 118 12 117
105 LD16527b FIGURE 25 - FUSES AND FUSE HOLDERS (4FU-8FU, 16FU-18FU
& 21FU) JOHNSON CONTROLS 33
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FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
27 34 34 27 34 123 118 117 122 117 LD16528b 119 117 FIGURE 26 -
FUSES AND FUSE HOLDERS (14FU, 15FU, 19FU & 22FU-24FU, 30FU,
37FU, 38FU) 4 4 4 LD16529a FIGURE 27 - INPUT POWER FUSES (1FU-3FU)
34 JOHNSON CONTROLS
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FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
tABLE 13 - DOOR COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION
QUANtItY FIGURE NUMBER NUMBER NUMBER 135 Door Ground Strap
525-32508-001 806677 2 28 Door Kit Left for CE Requirements N/A
371-06755-653 N/A 1 - (Including all labels and latches) Door Kit
Left Without CE Requirements N/A (Including all labels and latches)
371-06755-651 N/A 1 - 2 Door Kit Right for CE Requirements N/A
371-06755-658 N/A 1 - (Including all labels and latches) Door Kit
Right Without CE Requirements N/A 371-06755-656 N/A 1 - (Including
all labels and latches) 5 Door Latch 029-25614-000 743380 4 28 113
Door Stop 029-23420-000 119865 1 28 112 Door Stop Mounting Plate
371-05614-553 840001 1 28 6 Label Front Door JCI Logo 035-23036-000
745608 1 28 6 5 4 10 or 21 See Table 11 5 135 112 113 LD14665a
FIGURE 28 - DOOR COMPONENTS JOHNSON CONTROLS 35
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FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
tABLE 14 - COOLING SYSTEM COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Coolant Drain
Valve 022-10090-000 692414 1 30 2 Coolant Drain Valve Cap
023-25526-000 839731 1 30 3 Coolant Hose Barb Elbow 028-16005-000
742183 3 29 4 Coolant Hose Barb Straight 028-16001-000 742180 1 29
5 Coolant Hose Clamp 7/8” 021-17547-000 730066 4 30 Coolant Hose
Clamp 1” 26 023-08856-000 617439 20 29,31 (Also used on the
inductors) 6 Coolant Hose Clamp 1 ½” 021-32226-000 730939 4 30
Coolant Hose External ½” ID by the foot 8 028-16692-000 864411 30
(To the power panel) 9 Coolant Hose Internal ¾” ID by the foot
028-16768-000 1056103 29, 31 7 Coolant Hose 1 ½” ID by the foot
028-16373-000 742214 30 45 Coolant Manifold Return Kit
371-06755-641 N/A 1 29 15 Coolant Manifold Clamp Return
028-16554-000 839771 1 29 46 Coolant Manifold Supply Kit
371-06755-636 N/A 1 29 16 Coolant Manifold Clamp Supply
028-16632-000 913766 1 29 19 Coolant Pump 026-47723-000 1160779 1
30 20 Coolant Pump Flange Set 023-20283-000 733193 1 30 21 Coolant
Reservoir Fill Plug 028-16378-000 742218 1 30 22 Coolant Reservoir
Clamp 021-19150-000 564227 1 30 23 Coolant Reservoir 3" PVC with
Fill Plug Kit 371-05614-671 1053053 1 30 25 Elbow 45° at Heat
Exchanger 028-16559-000 839776 1 30 27 Enclosure Temperature Sensor
with connector 571-05182-283 807091 2 25, 34 N/A Inhibitor
013-02987-000 729086 5 - Inductor Drain Valve Kit L1 325-47563-605
N/A 1 (Valve, Nipple, Instuctions) Inductor Drain Valve Kit L2
325-47564-605 N/A 1 (Valve, Nipple, Instuctions) Inductor Drain
Valve Kit L3 325-47565-605 N/A 1 (Valve, Nipple, Instuctions) 30
Inductor Drain Valve 022-13187-001 N/A 3 21 50 Inductor Drain Valve
Cap 022-13187-002 5241701 3 21 31 Inductor Nimple 8 inch
023-26292-800 5169608 2 21 51 Inductor Nimple 1.125 inch
023-13880-006 5169606 1 21 30 Internal Cooling Fan 025-32557-000
738735 2 29 31 Internal Cooling Coil 026-49357-000 5170006 1 29 36
Power Panel Coolant Return 022-12386-000 913757 1 30 35 Power Panel
Coolant Supply 022-12384-000 864392 1 30 34 Relay, Control Fan /
Pump 024-30441-000 664298 1 29 Shell and Tube Heat Exchanger,
150/300 PSI 42 026-37572-000 104160 1 30 with Head Gaskets (100
LBs.) Shell and Tube Heat Exchanger Head Gaskets N/A 371-03716-001
772263 1 - (set of two) 40 Shell and Tube Heat Exchanger Nipple
023-18209-000 60695 1 30 NOtE: Items with an * are NOT represented.
36 JOHNSON CONTROLS
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FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
30 See Table 18 5 2 26 9 34 31 26 26 26 26 4 3 45 26 3 15 3 46 26
16 26 LD22037 FIGURE 29 - COOLING SYSTEM COMPONENTS 21 22 23 6 6 7
20 6 8 5 35 7 6 5 25 5 8 19 20 36 40 42 1 2 LD17768a FIGURE 30 -
COOLING SYSTEM COMPONENTS JOHNSON CONTROLS 37
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FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
tABLE 15 - POWER ASSEMBLY COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Bus Bleeder
Resistor (ea.) 025-44011-000 839742 1 31 Bus Bleeder Resistor
Assembly (ea.) 4 371-06165-001 840018 1 31 includes resistor and
mounting assembly 2 Bus Plate Assembly Kit (for power assembly)
371-06619-601 1110657 1 31 3 Bus Snubber Capacitor (ea.)
025-42835-000 740149 12 31 9 Gate Driver Board ( for rectifier and
inverter) 031-02901-004 839195 6 31 5 Inverter Power Module Kit
(All three phases) 371-05904-611 1053057 1 31 6 Power Supply Board
031-02903-002 839200 1 31 7 Power Unit Mounting Foot Front
071-05508-312 749269 1 31 8 Power Unit Mounting Foot Rear
071-05508-310 749268 1 31 16 Rectifier Power Module Kit (All three
phases) 371-06969-616 N/A 1 31 VSD Rectifier/Inverter Power Unit
Complete Kit 10 071-06969-621 N/A 1 31 (105 LBs) 11 Wiring Ground
571-05526-241 807110 2 31 NOtE: Items with an * are NOT
represented. 2 6 11 3 9 1 3 4 5 10 8 9 26 See Table 14 16 9 7 9
LD16533c 26 See Table 14 FIGURE 31 - POWER ASSEMBLY COMPONENTS 38
JOHNSON CONTROLS
----------------------- Page 39-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
tABLE 16 - OUTPUT COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION
QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Motor Terminal Assembly
371-05614-357 839971 1 32 2 Output Current Transducer (DCCT)
025-45590-000 1045992 3 32 4 Output Capacitor Assembly
371-06755-538 5170086 1 32 5 Output Capacitor (used in assembly
371-06755-538) 025-45337-000 913762 12 32 2 Output Capacitor
Assembly Bleeder Resistor (used 6 025-42616-000 740130 3 32 in
assembly 371-06755-538) Output Capacitor Assembly Power Wire 7
571-06755-238 5170126 1 32 (used in assembly 371-06755-538) Output
Inductor (357 LBs.) Kit 8 325-47565-601 N/A 1 32 (inductor, hoses,
wiring, and inhibitor) 5 Output Voltage Isolator Board
031-02022-001 743845 1 34 Output Power Wiring 147 571-06755-236
5170124 1 32 (Wiring between 3L & motor connection plate) 1 147
2 7 7 8 6 5 4 LD21842 FIGURE 32 - OUTPUT COMPONENTS AND HARMONIC F
ILTER JOHNSON CONTROLS 39
----------------------- Page 40-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
tABLE 17 - DRIVE LOGIC BOARD AND COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 122 PROM Chip U35
(for 031-02911-00X board) 031-03048-001 744215 1 33 123 PROM Chip
U38 (for 031-02911-00X board) 031-03049-001 744216 1 33 1 U66 485
Communications Driver 031-02074-000 743866 1 33 20 VSD Logic Board
Kit ( includes all software) 331-02911-610 5171297 1 33 2 BRAM Chip
U36 031-02482-000 5323419 1 33 3 BRAM Chip U37 031-02483-000
5323418 1 33 NOtE: Items with an * are NOT represented. PROM Chips
U35 and U38 must be ordered as a set. 123 8 3 U 20 5 3 U 20 122 1 2
3 LD18768 FIGURE 33 - DRIVE LOGIC BOARD AND COMPONENTS 40 JOHNSON
CONTROLS
----------------------- Page 41-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
tABLE 18 - MISCELLANEOUS COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER Control
Transformer 460 VAC 60 Hz 3KVA 025-31499-000 738608 1 (25 LBs.)
Control Transformer 380/400/415 VAC 50Hz 1 025-32983-000 117599 1
34 380 VAC 60 Hz 3KVA (25 LBs.) Control Transformer 400 VAC 50/60
Hz 2 025-40114-006 739755 1 3KVA (25 LBs.) 2 Control Transformer 24
VAC 75 VA (2T/3T) 025-27911-000 1312 2 34 N/A Suppressor for
contactors and relays 031-00808-000 618876 4 - 5 Terminal Block
2-pole 025-44853-002 839752 1 29 3 Terminal Block 3-pole
025-44853-003 839753 1 34 4 Terminal Block Assembly 025-45041-000
839762 1 34 Terminal Block 1-pole used in part number N/A
025-31476-000 618185 7 - 025-45041-000 Ground Terminal Block used
in part number N/A 025-31444-000 618180 1 - 025-45041-000 End Clamp
used in part number N/A 025-29189-000 117471 1 - 025-45731-000 N/A
120 VAC Power Plug 025-47414-000 5000684 1 - NOtE: Items with an *
are NOT represented. 2 (3T) 5 See Table 16 1 2 27 (2T) See Table 14
3 4 LD17779a FIGURE 34 - MISCELLANEOUS COMPONENTS JOHNSON CONTROLS
41
----------------------- Page 42-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
tABLE 19 - WIRING HARNESSES AND CONNECTORS HOUSING PIN PARt BOARD
PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP PARt
NUMBER) (SAP PARt NUMBER) 025-19671-000 025-22215-000 Line Voltage
Isolator Board 031-02022-000 J1 (737534) (62701) 025-21417-000
025-22215-000 Line Voltage Isolator Board 031-02022-000 J2 (737658)
(62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board
031-02022-001 J1 (737658) (62701) 025-21417-000 025-22215-000
Output Voltage Isolator Board 031-02022-001 J2 (737658) (62701)
025-43356-000 025-43357-000 Input DC Current Transducer - -
(740274) (740275) Assembly # Input DC Current Transformer
571-05614-211 (Complete Cable) (840019) 025-43356-000 025-43357-000
Output DC Current Transducer - - (740274) (740275) Assembly #
Output DC Current Transformer - - 571-06755-212 (complete Cable)
(5170118) 025-21159-000 025-22215-000 VSD Logic Board 031-02911-010
J1 (737640) (62701) 025-42614-000 025-28386-000 VSD Logic Board
031-02911-010 J2 (740129) (737925) 025-35964-000 025-28386-000 VSD
Logic Board 031-02911-010 J3 (739253) (737925) 025-28384-000
025-28386-000 VSD Logic Board 031-02911-010 J4 (737920) (737925)
025-28959-000 025-28386-000 VSD Logic Board 031-02911-010 J5
(738246) (737925) 025-28382-000 025-28386-000 VSD Logic Board
031-02911-010 J6 (737916) (737925) 025-35966-000 025-28386-000 VSD
Logic Board 031-02911-010 J7 (550505) (737925) Assembly # VSD Logic
Board 031-02911-010 J8 - J13 571-06755-240 N/A (5170127)
025-28959-000 025-28386-000 VSD Logic Board 031-02911-010 J14
(738246) (737925) 025-29130-000 025-28386-000 VSD Logic Board
031-02911-010 J15 (738262) (737925) 025-21137-000 025-19674-000 VSD
Logic Board 031-02911-010 J17 (737637) (737537) 42 JOHNSON CONTROLS
----------------------- Page 43-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
tABLE 19 - WIRING HARNESSES AND CONNECTORS (CONT'D) HOUSING PIN
PARt BOARD PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP
PARt NUMBER) (SAP PARt NUMBER) Assembly # VSD Logic Board
031-02911-010 J18 571-06755-227 N/A (5242481) 025-21137-000
025-19674-000 2 VSD Logic Board 031-02911-010 J19 (737637) (737537)
025-35966-000 025-28386-000 VSD Logic Board 031-02911-010 J25
(550505) (737925) Assembly # VSD Logic Board 031-02911-010 J36
571-06755-286 N/A (5310232) 025-42614-000 025-28386-000 IGBT Gate
Driver Board - Inverter 031-02901-004 J1 (740129) (737925)
025-42614-000 025-28386-000 IGBT Gate Driver Board - Rectifier
031-02901-004 J1 (740129) (737925) 025-29185-000 025-19674-000 Gate
Driver Power Supply Board 031-02903-001 J1 (62736) (737537)
025-44494-000 025-28386-000 Gate Driver Power Supply Board
031-02903-001 J2 (839746) (737925) 025-19671-000 025-11083-000 Gate
Driver Power Supply Board 031-02903-001 J7 (737534) (737290)
025-19672-000 025-22215-000 Gate Driver Power Supply Board
031-02903-001 J8 (737535) (62701) 025-29130-000 025-28386-000
Ambient Temperature at Sensor - - (738262) (737925) 025-32564-000
025-30999-000 Ambient Temperature at Cable - - (738737) (738540)
CPC CONNECtORS HOUSING PARt NUMBER PIN PARt NUMBER COMPLEtE CABLE
CPC CONNECtORS (SAP PARt NUMBER) (SAP PARt NUMBER) (SAP PARt
NUMBER) 025-37873-000 025-40463-000 571-06755-291 Magnet Bearing
Controller (739490) (873883) (5310233) 025-44974-000 025-40463-000
571-06755-286 Motor Monitoring (828162) (873883) (5310232)
025-37873-000 025-40463-000 571-06755-227 OptiView Communication
(739490) (873883) (5242481) 025-44974-000 025-37875-000
571-06755-216 OptiView Power (828162) (739491) (5310231)
025-44974-000 025-37875-000 571-06755-215 UPS (828162) (739491)
(5310230) Note: All items in Table 19 are NOT shown JOHNSON
CONTROLS 43
----------------------- Page 44-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe
tABLE 20 - POWER W IRING SECTION PARt SAP SECtION NUMBER NUMBER
Damping Resisters Complete Set of Wiring 571-06755-251 5170128
Input Power Wiring (from input power fuses to input of 1L)
571-06755-237 5170125 Input Power Wiring (from output of 1L to
input of supply contactor) 571-06755-232 5170120 Input Power Wiring
(from output of supply contactor to L2) 571-06755-233 5170121
Rectifier Power Wiring (from output of L2 to rectifier)
571-06755-234 5170122 Inverter Power Wiring (from Inverter to 3L)
571-06755-235 5170123 Output Power Wiring (from 3L to the motor
terminal block) 571-06755-236 5170124 44 JOHNSON CONTROLS
----------------------- Page 45-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 SECtION 3 - 0612A AMP VARIABLE
SPEED DRIVE tABLE 21 - INPUT COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 4 Circuit Breaker
224-38969-000 1160805 1 35 12 Circuit Breaker Handle 026-46045-000
741273 1 35 13 Damping Resistor Kit (includes 2 resistors &
bracket) 025-46537-000 1160777 3 41 4 Disconnect Switch
024-36613-000 736389 1 36 12 Disconnect Switch Handle 024-36614-000
736390 1 36 5 Disconnect Switch Lug Kit 025-43345-000 740272 1 36 2
Ground Lug 025-32835-000 738755 3 39 21 Input Current Transducer
(DCCT) 025-42748-000 740133 3 37 5 Input Filter Assembly
371-06336-348 1160814 1 38 3 Input Filter Capacitor for Assembly
025-42834-000 740148 9 38 25 Input Filter Capacitor with Resistor
371-06336-349 1160815 1 39 6 Input Filter Resistor for Assembly
025-42616-000 740130 4 38,39 4 Input Inductor (1L & 2L) 545
lbs.(247 Kg) 025-46193-000 641006 1 40 Input Power Wiring (from
input power fuses to 1L/2L) 3 571-06336-231 1160836 35 with Circuit
Breaker 35 1 Input Power Wiring (from input power fuses to 1L/2L)
571-06336-236 1160841 36 with Disconnect Switch 18 Input Voltage
Isolator Board 031-02022-000 65064 1 39 35 Pre-Charge Contactor
024-30985-000 735841 1 39 37 Pre-Charge Resistors 025-46179-000
1160773 3 39 27 Supply Contactor 024-38524-000 1160772 1 42 26
Voltage Transient Board (Fuses are not included) 031-02453-000
743895 1 39 43 Resistor DV/DT Network (50 Hz only) 025-46678-000
1113967 3 37 44 Silicon Pad use with item 43 (1 each) 025-15299-000
- 3 37 45 Capacitor DV/DT Network (50 Hz only) 025-39806-000 251765
3 37 4 12 35 7 LD18757 FIGURE 35 - CIRCUIT BREAKER (CB) JOHNSON
CONTROLS 45
----------------------- Page 46-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
5 4 35 12 7 LD18758 FIGURE 36 - DISCONNECT SWITCH (DS) 43 44 45 76
21 LD18759 FIGURE 37 - INPUT CURRENT TRANSDUCER (DCCT) 46 JOHNSON
CONTROLS
----------------------- Page 47-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
3 5 3 6 LD18761 FIGURE 38 - INPUT F ILTER CAPACITOR ASSEMBLY 18 37
2 25 6 35 26 LD18762 FIGURE 39 - LEFT S IDE OF VSD ENCLOSURE
JOHNSON CONTROLS 47
----------------------- Page 48-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
18 17 18 17 18 17 70 10 15 70 11 16 29 4 28 24 LD18754 FIGURE 40 -
INPUT INDUCTOR (L1, L2) 13 13 13 LD18763 FIGURE 41 - RESISTOR
ASSEMBLY 48 JOHNSON CONTROLS
----------------------- Page 49-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
76 27 3 77 LD18764 FIGURE 42 - SUPPLY CONTACTOR JOHNSON CONTROLS 49
----------------------- Page 50-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
tABLE 22 - FUSE COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION
QUANtItY FIGURE NUMBER NUMBER NUMBER 112 Fuse 1 AMP (4FU-6FU &
19FU-21FU) 025-43326-000 740259 6 43 Fuse 5 AMP Voltage Transient
Board Fuses 120 025-38523-000 739590 3 43 (16FU-18FU) 114 Fuse 7
AMP (13FU) 025-35903-000 117821 1 43 Fuse 10 AMP (7FU-10FU)
025-35905-000 739234 460 VAC 60Hz 42 4 43 Fuse 12 AMP (7FU-10FU)
025-35906-000 652698 400 VAC, 415 VAC 50 HZ, 60 HZ 113 Fuse 20 AMP
(11FU, 12FU, 25FU, 26FU) 025-35908-000 117823 4 43 121 Fuse 30 AMP
(22FU-24FU) 025-35910-000 739236 3 43 31 1 Pole Fuse Holder 30A
025-39951-000 359985 1 43 39 2 Pole Fuse Holder 30A 025-44520-000
740518 4 43 30 3 Pole Fuse Holder 30A 025-39952-000 343433 3 43 7
Input Power Fuse (1FU-3FU set of three) 371-06336-601 1150616 1
35,36 50 JOHNSON CONTROLS
----------------------- Page 51-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
19FU-21FU 30 31 113 3 30 112 39 121 112 114 16FU-18FU 113 42 95
LD18770 120 FIGURE 43 - FUSES AND FUSE HOLDERS JOHNSON CONTROLS 51
----------------------- Page 52-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
tABLE 23 - DOOR COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION
QUANtItY FIGURE NUMBER NUMBER NUMBER 12 Circuit Breaker Handle
026-46045-000 741273 1 44 12 Disconnect Switch Handle 024-36614-000
736390 1 44 125 Door Ground Strap, 6" 525-32508-001 806677 2 44
Door Kit Left, 50 Hz (Includes labels and Latches) 371-06336-653
1200556 Door Kit Right, 50 Hz (Includes labels and Latches)
371-06336-658 1200558 4 1 44 Door Kit Left, 60 Hz (Includes labels
and Latches) 371-06336-651 1200555 Door Kit Right 60 Hz (Includes
labels and Latches) 371-06336-656 1200557 5 Door Latch
029-25614-000 743380 4 44 83 Door Stop 029-23420-000 119865 1 44 82
Door Stop Mounting Plate 371-05614-553 840001 1 44 15 Gasket,
Circuit Breaker, Door Adapter Plate 028-16384-000 742241 1 44 9
Gasket, Disconnect Switch, 028-16384-000 742241 1 44 1 Label Front
Door JCI Logo 035-23036-000 745608 1 44 16 Label, Circuit Breaker
Handle 035-23233-000 745662 1 44 1 5 4 12 9 15 16 5 125 82 83
LD18765 FIGURE 44 - DOOR COMPONENTS 52 JOHNSON CONTROLS
----------------------- Page 53-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
tABLE 24 - COOLING SYSTEM COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 51 Coolant Drain
Valve 022-12207-000 839729 1 46 52 Coolant Drain Valve Cap
023-25526-000 839731 1 46 3 Coolant Hose Barb Straight Kit (hose
barb & hose) 371-05571-626 921624 2 45 4 Coolant Hose Barb
Elbow Kit (hose barb & hose) 371-05571-631 921625 2 45 40, 45,
46, 70 Coolant Hose Clamp 1” 023-08856-000 617439 26 49 71 Coolant
Hose Clamp 2” 021-32226-000 730939 4 45, 46 74 Coolant Hose
External 1 ½” 028-16373-000 742214 2.13 ft 46 Coolant Hose External
1/2 “ ID by the foot 75 028-16692-000 864411 5.69 ft 46 (To the
power panel) 84 Coolant Hose Internal ¾ “ ID by the foot
028-16379-000 742219 23.5 ft 45 10 Coolant Hose on Inductor 3/8 "
325-44864-607 1053032 - 40, 49 3 11 Coolant Hose on Inductor 1/2 "
325-44864-618 1053041 - 40, 49 48 Coolant Manifold Supply Kit
371-06336-636 1200553 1 45 47 Coolant Manifold Return Kit
371-06336-641 1200554 1 45 41 Coolant Manifold Clamp 028-16554-000
839771 2 45 15 Coolant Manifold on Inductors 3/8" 325-44864-603
1053030 2 40, 49 16 Coolant Manifold on Inductors 1/2"
325-44864-615 1053038 2 40, 49 17 Coolant Manifold on Inductors
Fittings Elbow 3/8" 325-44864-609 1053034 6 40, 49 18 Coolant
Manifold on Inductors Fittings Elbow 1/2" 325-44864-616 1053039 6
40, 49 64 Coolant Pump 026-47723-000 1160779 1 46 55 Coolant Pump
Flange Set 023-20283-000 733193 2 46 21 Coolant Reservoir Fill Plug
028-16630-000 843247 1 46 86 Coolant Reservoir Hose Clamp
021-33315-000 865765 1 46 59 Coolant Reservoir 3" PVC with Fill
Plug Kit 371-06336-671 1200559 1 46 24 Coolant Valves on Inductors
325-44864-605 1053031 4 40, 49 62 Elbow 45° 028-16559-000 839776 1
46 95 Enclosure Temperature Sensor with connector 571-05182-283
807091 2 43, 45 53 Flow Restrictor, .750OD x .281 x 1"
028-16835-000 1160780 1 45 90 Flow Restrictor, .750OD x .188 x 1"
028-16836-000 1160781 1 45 * Inhibitor 013-02987-000 729086 5 gal -
28 Input Inductor Drain Pipe Kit (5") 325-44458-601 1053028 1 40 29
Input Inductor Drain Pipe Kit (12") 325-44458-603 1053029 1 40 7
Internal Cooling Fan 025-32557-000 738735 1 45 6 Internal Cooling
Coil 026-46734-000 839767 1 45 32 Output Inductor Drain Pipe Kit
(1.25") 325-44864-611 1053036 1 49 33 Output Inductor Drain Pipe
Kit (8") 325-44864-613 1053037 1 49 32 Relay, Control Fan / Pump
024-30441-000 664298 2 45 45 Shell and Tube Heat Exchanger 3”,
150/300 PSI 026-37572-000 104160 1 46 Shell and Tube Heat Exchanger
Head Gaskets * 371-03716-001 772263 1 - (set of two) 3” NOtE: Items
with an * are NOT represented. JOHNSON CONTROLS 53
----------------------- Page 54-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
7 32 84 (26.5”) 70 95 84 6 70 90 70 (24”) 84 53 70 (43.5”) 70 70 70
84 (24”) 84 (28.5”) 41 84 47 (38”) 70 70 84 (19.5”) 4 70 3 48 84
(32.5”) 4 70 41 70 84 70 3 (21.5”) 84 (24”) 70 70 LD18766 FIGURE 45
- INTERNAL COOLING SYSTEM COMPONENTS 54 JOHNSON CONTROLS
----------------------- Page 55-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
21 86 3 59 74 75 71 (13.5”) 71 70 (35”) 71 74 (12”) 55 71 64 75 62
(33.5”) 70 51 52 45 LD18767 FIGURE 46 - EXTERNAL COOLING SYSTEM
COMPONENTS JOHNSON CONTROLS 55
----------------------- Page 56-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
tABLE 25 - POWER ASSEMBLY COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 2 Bus Bleeder
Resistor (ea.) 371-06165-002 873892 1 47 1 Bus Plate Assembly Kit
371-06336-681 1200560 1 47 19 Bus Snubber Capacitor (ea.)
025-42835-000 740149 12 47 * Inverter Power Complete Kit (all
phases) 371-06336-611 1150619 1 47 21 Inverter/Rectifier Gate
Driver Board 031-02901-004 839195 6 47 23 Power Supply Board
031-02903-002 839200 1 47 25 Power Unit Mounting Foot Rear
071-05558-310 749268 1 47 28 Power Unit Mounting Plate Front
071-05558-326 1104681 1 47 * Rectifier Power Complete Kit (all
phases) 371-06336-616 1150620 1 47 VSD Rectifier/Inverter Power
Unit Complete Kit 22 371-06336-621 1150961 1 47 98 lbs (45 Kg) 14
Wiring Ground 571-05526-241 807110 2 47 NOtE: Items with an * are
NOT represented. 2 14 Inverter 1 23 19 25 14 19 21 (Qty 3) 22 21
(Qty 3) Rectifier 28 LD18756 FIGURE 47 - POWER ASSEMBLY COMPONENTS
56 JOHNSON CONTROLS
----------------------- Page 57-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
tABLE 26 - OUTPUT COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION
QUANtItY FIGURE NUMBER NUMBER NUMBER 23 Motor Connection Plate
371-06336-366 1160819 1 48 21 Output Current Transducer (DCCT)
025-45590-000 1045992 3 48 3 Output Harmonic Filter Capacitor
025-46876-000 1160778 18 49 5 Output Harmonic Filter Assembly 222
lbs (101 Kg) 025-46194-000 1160775 1 49 Output Power Wiring (wiring
between 3L and 72 571-06336-235 1160840 1 48 motor connection
plate) 36 Output Voltage Isolation Board 031-02022-001 743845 1 51
3 21 23 72 LD18760 FIGURE 48 - OUTPUT COMPONENTS JOHNSON CONTROLS
57
----------------------- Page 58-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
17 18 3 3 5 32 70 10 15 70 11 16 33 24 LD18755 FIGURE 49 - OUTPUT
HARMONIC F ILTER COMPONENTS 58 JOHNSON CONTROLS
----------------------- Page 59-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
tABLE 27 - DRIVE LOGIC BOARD AND COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 3 BRAM Chip U36
031-02482-000 5323419 1 50 2 BRAM Chip U37 031-02483-000 5323418 1
50 122 PROM Chip U35 (for 031-02911-00X board) 031-03048-001 744215
1 50 123 PROM Chip U38 (for 031-02911-00X board) 031-03049-001
744216 1 50 1 U66 485 Communications Driver 031-02074-000 120352 -
50 20 VSD Logic Board 031-02911-009 1135023 1 50 * VSD Logic Board
Kit (includes all software) 331-02911-609 1150615 - - NOtE: Items
with an * are NOT represented. PROM Chips U35 and U38 must be
ordered 3 as a set. 123 8 3 U 20 5 3 U 20 122 1 2 3 LD18768 FIGURE
50 - DRIVE LOGIC BOARD AND COMPONENTS JOHNSON CONTROLS 59
----------------------- Page 60-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
tABLE 28 - MISCELLANEOUS COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER Control
Transformer 240/480 VAC 2KVA 025-29627-002 117496 2 37 51 Control
Transformer 380/400/415 VAC 2KVA 025-29627-003 738308 2 89 Control
Transformer 24 VAC 75 VA (2T/3T) 025-27911-000 1312 2 51 88
Terminal Block 4-pole 025-44853-004 839754 1 51 87 Terminal Block
8-pole 025-45041-000 - 1 51 * Suppressor used on 1M, 2M
025-46473-000 1072517 - - * Suppressor used on 1R, 2R 031-00808-000
618876 - - NOtE: Items with an * are NOT represented. 37 36 87 89
88 37 LD18769 FIGURE 51 - MISCELLANEOUS COMPONENTS 60 JOHNSON
CONTROLS
----------------------- Page 61-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
tABLE 29 - WIRING HARNESSES AND CONNECTORS HOUSING PIN PARt BOARD
PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP PARt
NUMBER) (SAP PARt NUMBER) 025-19671-000 025-22215-000 Line Voltage
Isolator Board 031-02022-000 J1 (737534) (62701) 025-21417-000
025-22215-000 Line Voltage Isolator Board 031-02022-000 J2 (737658)
(62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board
031-02022-001 J1 (737658) (62701) 025-21417-000 025-22215-000
Output Voltage Isolator Board 031-02022-001 J2 (737658) (62701)
025-43356-000 025-43357-000 Input DC Current Transducer - -
(740274) (740275) Assembly # 3 Input DC Current Transformer
571-06336-211 (Complete Cable) (1160833) 025-43356-000
025-43357-000 Output DC Current Transducer - - (740274) (740275)
Assembly # Output DC Current Transformer - - 571-06336-213
(complete Cable) (1160834) 025-21417-000 025-22215-000 VSD Logic
Board 031-02911-009 J1 (737658 ) (62701) 025-42614-000
025-28386-000 VSD Logic Board 031-02911-009 J2 (740129) (737925)
025-35964-000 025-28386-000 VSD Logic Board 031-02911-009 J3
(739253) (737925) 025-28384-000 025-28386-000 VSD Logic Board
031-02911-009 J4 (737920) (737925) 025-28959-000 025-28386-000 VSD
Logic Board 031-02911-009 J5 (738246) (737925) 025-28382-000
025-28386-000 VSD Logic Board 031-02911-009 J6 (737916) (737925)
025-35966-000 025-28386-000 VSD Logic Board 031-02911-009 J7
(550505) (737925) Assembly # VSD Logic Board 031-02911-009 J8 - J13
571-06336-241 N/A (1160844) 025-28959-000 025-28386-000 VSD Logic
Board 031-02911-009 J14 (738246) (737925) 025-29130-000
025-28386-000 VSD Logic Board 031-02911-009 J15 (738262) (737925)
025-19671-000 025-22215-000 VSD Logic Board 031-02911-009 J16
(737534) (62701) 025-21136-000 025-19674-000 VSD Logic Board
031-02911-009 J17 (737636) (737537) JOHNSON CONTROLS 61
----------------------- Page 62-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
tABLE 29 - WIRING HARNESSES AND CONNECTORS (CONT'D) HOUSING PIN
PARt BOARD PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP
PARt NUMBER) (SAP PARt NUMBER) Assembly # VSD Logic Board
031-02911-009 J18 571-06336-227 N/A (1160835) 025-21137-000
025-19674-000 VSD Logic Board 031-02911-009 J19 (737637) (737537)
025-35966-000 025-28386-000 VSD Logic Board 031-02911-009 J25
(550505) (737925) Assembly # VSD Logic Board 031-02911-009 J36
571-06336-291 N/A (1160853) 025-42614-000 025-28386-000 IGBT Gate
Driver Board - Inverter 031-02901-004 J1 (740129) (737925)
025-42614-000 025-28386-000 IGBT Gate Driver Board - Rectifier
031-02901-004 J1 (740129) (737925) 025-29185-000 025-19674-000 Gate
Driver Power Supply Board 031-02903-002 J1 (62736) (737537)
025-44494-000 025-28386-000 Gate Driver Power Supply Board
031-02903-002 J2 (839746) (737925) 025-19671-000 025-11083-000 Gate
Driver Power Supply Board 031-02903-002 J7 (737534) (737290)
025-19672-000 025-22215-000 Gate Driver Power Supply Board
031-02903-002 J8 (737535) (62701) 025-29130-000 025-28386-000
Ambient Temperature at Sensor - - (738262) (737925) 025-32564-000
025-30999-000 Ambient Temperature at Cable - - (738737) (738540)
CPC CONNECtORS HOUSING PARt NUMBER PIN PARt NUMBER COMPLEtE CABLE
CPC CONNECtORS (SAP PARt NUMBER) (SAP PARt NUMBER) (SAP PARt
NUMBER) 025-37873-000 025-40463-000 571-06336-291 Magnet Bearing
Controller (739490) (873883) (1160853) 025-44974-000 025-40463-000
571-06336-286 Motor Monitoring (828162) (873883) (1160852)
025-37873-000 025-40463-000 571-06336-227 OptiView Communication
(739490) (873883) (1160835) 025-44974-000 025-37875-000
571-06336-238 OptiView Power (828162) (739491) (1160843)
025-44974-000 025-37875-000 571-06336-237 UPS (828162) (739491)
(1160842) Note: All items in Table 29 are NOT shown 62 JOHNSON
CONTROLS
----------------------- Page 63-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe
tABLE 30 - POWER W IRING SECTION PARt SAP ItEM SECtION FIGURE
NUMBER NUMBER Damping Resistors Wiring 571-06336-252 1160846
(wiring between L1 - L2 and the damping resistors) 119 - Input
Filter Wiring 571-06336-251 1160845 (Wiring between L1, L2 and
capacitor assembly 3L1A - 3L3A) Input Power Wiring Circuit Breaker
571-06336-231 1160836 35 (Wiring between circuit breaker and 1L) 35
Input Power Wiring Disconnect Switch 571-06336-236 1160841 36
(Wiring between disconnect switch and 1L) Inverter Power Wiring 73
571-06336-234 1160839 - (Wiring between inverter and 3L) Output
Power Wiring 72 571-06336-235 1160840 48 (Wiring between 3L and
motor connection plate) 3 Rectifier Power Wiring 76 571-06336-233
1160838 37, 42 (Wiring between 1M and rectifier) Power Wiring 77
571-06336-232 1160837 42 (Wiring between 2L and 1M) JOHNSON
CONTROLS 63
----------------------- Page 64-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 THIS PAGE INTENTIONALLY LEFT
BLANK. 64 JOHNSON CONTROLS
----------------------- Page 65-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 SECtION 4 - 0774 AMP VARIABLE
SPEED DRIVE tABLE 31 - INPUT COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 11 Circuit Breaker
224-37855-000 913802 1 52 29 Circuit Breaker Handle 026-46045-000
741273 1 52 10 Circuit Breaker Insulator 071-04459-310 748934 1 *
75 Damping Resistor Kit (includes 2 resistors & bracket)
025-44857-000 913761 6 55 11 Disconnect Switch 024-36974-000 704473
1 53 29 Disconnect Switch Handle 024-36614-000 736390 1 53 43
Disconnect Switch Lug Kit 025-43345-000 740272 1 53 24 Ground Lug
025-32835-000 738755 4 55 2 Input Current Transducer (DCCT)
025-42749-000 740134 3 54 5 Input Filter Assembly 371-05992-341
913807 1 55 3 Input Filter Capacitor for Assembly 025-42834-000
740148 9 55 1 Input Filter Capacitor with Resistor 025-43928-000
740379 1 55 6 Input Filter Resistor for Assembly 025-42616-000
740130 4 55 6 Input Line Inductor (1L) 227 lbs ( 103 Kg)
025-42768-000 740137 1 56 12 Input Load Inductor (2L) 291 lbs ( 132
Kg) 025-44855-000 838276 1 64 37 Input Voltage Isolator Board
031-02022-000 65064 1 55 Input Power Wiring Circuit Breaker 36
571-05992-231 913818 1 52 (wiring between circuit breaker & 1L)
Input Power Wiring Disconnect Switch 36 571-05992-201 913816 1 53
(wiring between disconnect switch & 1L) 4 8 Voltage Transient
Board (Fuses are not included) 031-02453-000 743895 1 52 103 Input
Filter Contactor 024-38736-000 1072516 1 55 67 Resistor DV/DT
Network (50 Hz only) 025-46678-000 1113967 3 56 68 Capacitor DV/DT
Network (50 Hz only) 025-39806-000 251765 3 56 70 Silicon Pad use
with item 67 (1 each) 028-15299-000 742121 3 56 51 11 8 29 36
LD17774 FIGURE 52 - CIRCUIT BREAKER (CB) JOHNSON CONTROLS 65
----------------------- Page 66-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
43 51 11 29 36 LD17773 FIGURE 53 - DISCONNECT SWITCH (DS) 52 79 79
2 79 LD17775 FIGURE 54 - CURRENT TRANSDUCER (DCCT) 66 JOHNSON
CONTROLS
----------------------- Page 67-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
75 75 75 75 75 75 37 24 6 103 1 4 6 6 6 3 5 LD17776 FIGURE 55 -
INPUT F ILTER COMPONENTS JOHNSON CONTROLS 67
----------------------- Page 68-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
tABLE 32 - FUSE COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION
QUANtItY FIGURE NUMBER NUMBER NUMBER 86 Fuse 1 AMP (4FU-6FU &
19FU-21FU) 025-43326-000 740259 6 56,57 Fuse 5 AMP Voltage
Transient Board Fuses 26 025-38523-000 739590 3 56 (16FU-18FU) 88
Fuse 7 AMP (13FU-15FU) 025-35903-000 117821 3 58 Fuse 10 AMP 460
VAC 60 Hz (7FU-10FU) 025-35905-000 739234 57 Fuse 12 AMP 400 VAC 60
Hz, & 400, 415 4 56 025-35906-000 652698 VAC 50Hz (7FU-10FU) 87
Fuse 20 AMP (11FU, 12FU & 27FU) 025-35908-000 117823 3 56,58 35
2 Pole Fuse Holder 025-43899-000 740368 3 56,58 32 1 Pole Fuse
Holder 30A 025-39951-000 359985 1 56 31 3 Pole Fuse Holder 30A
025-39952-000 343433 3 56-58 24 Input Power Fuse (1FU-3FU)
025-42615-000 913760 3 56 * Input Power Fuse (1FU-3FU set of three)
371-05992-601 1109088 1 - NOtE: Items with an * are NOT
represented. 67 70 68 26 24 31 DISCONNECT 1 9 2 F 0 2 1 SWITCH
SHOWN U F F U U 2 6 7 5 F F 4 F U U F U 32 U 31 1 0 8 9 F 7 F F U F
U U U 2 6 7 5 F F 4 F U U F U U 35 87 86 1 0 8 9 F 7 F F U F U U U
6 57 LD17777a FIGURE 56 - FUSES AND FUSE HOLDERS (1FU-10FU,
19FU-21FU & 27FU) 68 JOHNSON CONTROLS
----------------------- Page 69-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
31 1 9 2 F 0 2 U F 1 U F U 86 LD17780 FIGURE 57 - AUXILIARY FUSES
(19FU-21FU) 4 35 31 1 1 1 F 2 1 U F 3 1 U F 4 1 U F 5 U F U 87 88
LD18019 FIGURE 58 - FUSES AND FUSE HOLDERS (11FU-15FU) JOHNSON
CONTROLS 69
----------------------- Page 70-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
tABLE 33 - DOOR COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION
QUANtItY FIGURE NUMBER NUMBER NUMBER Circuit Breaker Door Mounting
Kit 026-46045-000 741273 29 1 59 Disconnect Switch Handle
024-36614-000 736390 105 Door Ground Strap 525-32508-001 806677 2
59 Door Kit Left 60 Hz 371-05992-651 1109091 (Including all labels
& latches) Door Kit Left 50 Hz 371-05592-653 1109092 (Including
all labels & latches) 4 1 59 Door Kit Right 60 Hz 371-05992-656
1109093 (Including all labels & latches) Door Kit Right 50 Hz
371-05592-658 1109094 (Including all labels & latches) 3 Door
Latch 029-25614-000 743380 4 59 19 Door Stop Mounting Plate
371-05614-553 840001 1 59 97 Door Stop Assembly 029-23420-000
119865 1 59 52-1 Label Front Door JCI Logo 035-23036-000 745608 1
59 NOtE: Items with an * are NOT represented. 52-1 3 4 29 3 105 19
97 LD14665b FIGURE 59 - DOOR COMPONENTS 70 JOHNSON CONTROLS
----------------------- Page 71-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
tABLE 34 - COOLING SYSTEM COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 8 Coolant Drain
Valve 022-12207-000 839729 1 60 9 Coolant Drain Valve Cap
023-25526-000 839731 1 60 1 Coolant Hose Barb Straight Kit (hose
barb & hose) 371-05992-626 - - 66 2 Coolant Hose Barb Elbow Kit
(hose barb & hose) 371-05992-631 - - 63 4 Coolant Hose Clamp 1”
023-08856-000 617439 50 60,63,64 5 Coolant Hose Clamp 2”
021-32226-000 730939 4 60 6 Coolant Hose External 1 ½”
028-16373-000 742214 38" 60 Coolant Hose External ¾ “ ID by the
foot 7A 028-16692-000 864411 64" 60 (To the power panel) 7B Coolant
Hose Internal ¾ “ ID by the foot 028-16768-000 1056103 50" 63 70
Coolant Hose on Inductor 3/8 " 325-44864-607 1053032 64 71 Coolant
Hose on Inductor 1/2 " 325-44864-618 1053041 64 32 Coolant Manifold
Kit 371-05992-672 1109098 1 61,63 31 Coolant Manifold Supply Kit
371-05992-636 1109089 1 61,63 30 Coolant Manifold Return Kit
371-05992-671 1109097 1 61,63 45 Coolant Manifold Clamp
028-16632-000 913766 5 63,64 49 Coolant Manifold Bracket
371-05182-399 772961 2 63 72 Coolant Manifold on Inductors 3/8"
325-44864-603 1053030 2 64 73 Coolant Manifold on Inductors 1/2"
325-44864-615 1053038 2 64 74 Coolant Manifold on Inductors
Fittings Elbow 3/8" 325-44864-609 1053034 6 64 4 75 Coolant
Manifold on Inductors Fittings Elbow 1/2" 325-44864-616 1053039 6
64 10 Coolant Pump 026-33890-000 3590 1 60 30 Coolant Pump Flange
Set 023-20283-000 733193 2 60 32 Coolant Reservoir 4" PVC with Fill
Plug Kit 371-05992-672 1109098 1 15 Coolant Reservoir Fill Plug
028-16630-000 843247 1 60 64 Coolant Reservoir Hose Clamp
021-33315-000 865765 1 76 Coolant Valves on Inductors 325-44864-605
1053031 4 64 20 Elbow 45° 028-16559-000 839776 1 60 3 Elbow 90°
023-17785-000 617581 2 60 51 Enclosure Temperature Sensor with
connector 571-05182-283 807091 1 53,61 62 Flow Restrictor
028-16619-000 913765 4 63,65 * Inhibitor Per Gallon 013-02987-000
729086 6 Gallon - 14 Internal Cooling Coil 026-45982-000 741251 1
62,63 19 Internal Cooling Fan 025-32557-000 738735 4 62 2 Nipple
Pipe Stl Sch 40, 1-1/2 X 2.00" Lg. 023-18209-000 60695 1 60 52
Relay, Control Fan / Pump 024-30441-000 664298 1 61 Shell &
Tube Heat Exchanger, 150 PSI Condenser 4” 026-46071-000 913763 11 1
60 Shell & Tube Heat Exchanger, 300 PSI Condenser 4"
026-46434-000 913764 Shell & Tube Heat Exchanger Head Gaskets *
371-03716-002 1109087 1 - (set of two) 4” 31 Shell and Tube Heat
Exchanger Outlet Assembly Kit 371-05992-662 1109096 1 60 60 Tee
Adapter 'A' 371-05992-406 843294 1 63,65 61 Tee Adapter 'B'
371-05992-408 843295 1 63,65 NOtE: Items with an * are NOT
represented. JOHNSON CONTROLS 71
----------------------- Page 72-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
15 64 32 6 5 (35”) 5 5 4 20 6 7A (6”) (33”) 30 4 3 3 10 30 2 7A
(31”) 9 31 11 8 LD18020 FIGURE 60 - EXTERNAL COOLING SYSTEM 45 45
45 4 32 30 31 4 45 45 51 49 49 52 LD18021 FIGURE 61 - INTERNAL
COOLING SYSTEM 72 JOHNSON CONTROLS
----------------------- Page 73-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
19 14 4 LD18023 FIGURE 62 - INTERNAL COOLING SYSTEM 7B 62 4 (35”) 4
45 31 45 32 45 49 30 60 14 4 1 7B (6.5”) 7B 2 62 7B (3”) 7B (26.2”)
7B (21.5”) (33”) 2 61 2 7B 1 7B (27”) 7B 4 (53.6”) (25.7”)
Continued on 4 FIGURE 31 Continued on FIGURE 63 - INTERNAL COOLING
SYSTEM FIGURE 31 LD18025 JOHNSON CONTROLS 73
----------------------- Page 74-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
74 75 74 70 74 71 Continued on FIGURE 30 4 72 73 76 12 75 74 70 71
Continued on FIGURE 30 74 4 72 73 76 LD16671 FIGURE 64 - INDUCTOR
COOLING 74 JOHNSON CONTROLS
----------------------- Page 75-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
tABLE 35 - POWER ASSEMBLY COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 25 Bus Bleeder
Resistor (ea.) 025-45188-000 843241 3 66 6 Bus Plate Assembly Kit
371-05526-601 774036 3 66 70 Bus Plate (Positive or Negative)
071-05182-485 843250 2 65 23 Bus Snubber Capacitor (ea.)
025-42835-000 740149 21 66 29 IGBT Gate Driver Board 031-02762-001
744086 3 66 71 Insulator sheet between Bus Plates 071-05992-385
843267 1 65 1 Inverter Power Module Kit (one phase) 371-05999-611
1109099 3 66 83 Inverter Power Wiring (wiring between Inverter
& L3) 571-05992-241 913821 1 67 2 Power Unit Mounting Foot
Front 071-05508-312 749269 3 66 3 Power Unit Mounting Foot Rear
071-05508-310 749268 3 66 7 Rectifier Power Module Kit (one phase)
371-05526-616 774039 3 66 79 Rectifier Power Wiring (wiring between
1L,2L&rectifier) 571-05992-221 913817 1 54 69 Spacer between
Bus Plates 371-05182-490 843274 3 65 VSD Rectifier/Inverter Power
Unit Complete Kit 4 371-05999-621 1109100 3 66 (IGBT, Capacitors,
Heatsink, Coolant) 50 lbs. (23 Kg) 13 Wiring Ground 571-05526-241
807110 6 65 69 4 70 13 71 13 13 62 62 62 60 62 61 LD18022 FIGURE 65
- POWER ASSEMBLY COMPONENTS JOHNSON CONTROLS 75
----------------------- Page 76-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
29 25 6 23 4 3 7 1 2 LD16672 FIGURE 66 - POWER POLE ASSEMBLY 76
JOHNSON CONTROLS
----------------------- Page 77-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
tABLE 36 - OUTPUT COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION
QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Motor Connection Plate
371-05992-366 843288 1 68 2 Output Current Transducer (DCCT)
025-45590-000 1045992 3 68 18 Output Harmonic Filter Capacitor
025-45337-000 913762 18 67 Output Harmonic Filter Assembly 381 lbs
(173 9 025-44856-000 838277 1 67 Kg) Output Power Wiring 147
571-05992-236 913819 1 68 (wiring between 3L & motor connection
plate) 38 Output Voltage Isolator Board 031-02022-001 743845 1 68 4
83 83 83 18 9 LD16534 FIGURE 67 - OUTPUT HARMONIC F ILTER
COMPONENTS #1 JOHNSON CONTROLS 77
----------------------- Page 78-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
38 2 147 2 1 LD16670 FIGURE 68 - OUTPUT HARMONIC F ILTER COMPONENTS
#2 78 JOHNSON CONTROLS
----------------------- Page 79-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
tABLE 37 - DRIVE LOGIC BOARD AND COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 3 BRAM Chip U36
031-02482-000 5323419 1 69 2 BRAM Chip U37 031-02483-000 5323418 1
69 122 PROM Chip U35 (for 031-02911-00X board) 031-03048-001 744215
1 69 123 PROM Chip U38 (for 031-02911-00X board) 031-03049-001
744216 1 69 1 U66 485 Communications Driver 031-02074-000 120352 -
69 20 VSD Logic Board Kit (includes all software) 331-02911-604
1109086 1 66 NOtE: Items with an * are NOT represented. PROM Chips
U35 and U38 must be ordered as a set. 123 4 8 3 U 20 5 3 U 20 122 1
2 3 LD18768 FIGURE 69 - DRIVE LOGIC BOARD AND COMPONENTS JOHNSON
CONTROLS 79
----------------------- Page 80-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
tABLE 38 - MISCELLANEOUS COMPONENTS ItEM YORK PARt SAP PARt
DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER Control
Transformer 480VAC 3KVA 025-29627-002 117496 2 33 Control
Transformer 380/400/415VAC 70 025-29627-003 738308 2 3KVA 42
Control Transformer 24 VAC 75 VA 025-27911-000 1312 2 70 41 Control
Transformer 025-43339-000 740269 1 70 84 Terminal Block 4-pole
025-44853-004 839754 1 70 36 Terminal Block 8-pole 025-45041-000
839762 1 70 * Suppressor used on 1M 025-46473-000 1072517 - - *
Suppressor used on 1R 031-00808-000 618876 - - NOtE: Items with an
* are NOT represented. 33 33 41 42 84 36 LD17779 FIGURE 70 -
MISCELLANEOUS COMPONENTS 80 JOHNSON CONTROLS
----------------------- Page 81-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
tABLE 39 - WIRING HARNESSES AND CONNECTORS HOUSING PIN PARt BOARD
PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP PARt
NUMBER) (SAP PARt NUMBER) 025-19671-000 025-22215-000 Line Voltage
Isolator Board 031-02022-000 J1 (737534) (62701) 025-21417-000
025-22215-000 Line Voltage Isolator Board 031-02022-000 J2 (737658)
(62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board
031-02022-001 J1 (737658) (62701) 025-21417-000 025-22215-000
Output Voltage Isolator Board 031-02022-001 J2 (737658) (62701)
025-43356-000 025-43357-000 Input DC Current Transducer - -
(740274) (740275) 025-43356-000 025-43357-000 Output DC Current
Transducer - - (740274) (740275) 025-19672-000 025-22215-000 VSD
Logic Board 031-02911-004 J1 (737535) (62701) 025-42614-000
025-28386-000 VSD Logic Board 031-02911-004 J2 (740129) (737925) 4
025-35964-000 025-28386-000 VSD Logic Board 031-02911-004 J3
(739253) (737925) 025-28384-000 025-28386-000 VSD Logic Board
031-02911-004 J4 (737920) (737925) 025-28959-000 025-28386-000 VSD
Logic Board 031-02911-004 J5 (738246) (737925) 025-28382-000
025-28386-000 VSD Logic Board 031-02911-004 J6 (737916) (737925)
025-35966-000 025-28386-000 VSD Logic Board 031-02911-004 J7
(550505) (737925) Assembly # VSD Logic Board 031-02911-004 J8 and
J11 571-05992-205 N/A (994025) Assembly # VSD Logic Board
031-02911-004 J9 and J12 571-05992-207 N/A (994026) Assembly # VSD
Logic Board 031-02911-004 J10 and J13 571-05992-209 N/A (994027)
025-28959-000 025-28386-000 VSD Logic Board 031-02911-004 J14
(738246) (737925) 025-29130-000 025-28386-000 VSD Logic Board
031-02911-004 J15 (738262) (737925) 025-21136-000 025-19674-000 VSD
Logic Board 031-02911-004 J17 (737636) (144774) JOHNSON CONTROLS 81
----------------------- Page 82-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
tABLE 39 - WIRING HARNESSES AND CONNECTORS (CONT'D) HOUSING PIN
PARt BOARD PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP
PARt NUMBER) (SAP PARt NUMBER) Assembly # VSD Logic Board
031-02911-004 J18 571-05992-227 N/A (994032) 025-21137-000
025-19674-000 VSD Logic Board 031-02911-004 J19 (737637) (737537)
025-35966-000 025-28386-000 VSD Logic Board 031-02911-004 J25
(550505) (737925) Assembly # VSD Logic Board 031-02911-004 J36
571-05992-291 N/A (994037) 025-21136-000 025-32506-000 IGBT Gate
Driver Board 031-02762-001 J1 (737636) (738721) 025-42614-000
025-28386-000 IGBT Gate Driver Board 031-02762-001 J2 (740129)
(737925) 025-19671-000 025-19673-000 IGBT Gate Driver Board
031-02762-001 J3 (737534) (737536) 025-19672-000 025-22215-000 IGBT
Gate Driver Board 031-02762-001 J4 (737535) (62701) Assembly # IGBT
Gate Driver Board - Inverter 031-02762-001 J5 and J6 571-05999-201
N/A (843306) Assembly # IGBT Gate Driver Board - Rectifier
031-02762-001 J7 and J8 571-05526-211 N/A (807107) Assembly # IGBT
Gate Driver Board - Rectifier 031-02762-001 J9 and J11
571-05526-221 N/A (807107) Assembly # IGBT Gate Driver Board -
Inverter 031-02762-001 J10 571-05999-231 N/A (843307) Assembly #
Rectifier Resistor Board 031-02764-001 J1 and J4 571-05526-221 N/A
(807108) Assembly # Rectifier Resistor Board 031-02764-001 J2 and
J3 571-05526-211 N/A (807107) Assembly # Inverter Resistor Board
031-02765-001 J1 571-05999-231 N/A (843307) Assembly # Inverter
Resistor Board 031-02765-001 J2 and J3 571-05999-201 N/A (843306)
82 JOHNSON CONTROLS
----------------------- Page 83-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe
tABLE 39 - WIRING HARNESSES AND CONNECTORS (CONT'D) HOUSING PIN
PARt BOARD PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP
PARt NUMBER) (SAP PARt NUMBER) 025-29130-000 025-28386-000 Ambient
Temperature at Sensor - - (738262) (737925) 025-32564-000
025-30999-000 Ambient Temperature at Cable - - (738737) (738540)
CPC CONNECtORS CPC CONNECtORS HOUSING PARt NUMBER PIN PARt NUMBER
COMPLEtE CABLE DESCRIPtION (SAP PARt NUMBER) (SAP PARt NUMBER) (SAP
PARt NUMBER) 025-37873-000 025-40463-000 571-05992-291 Magnet
Bearing Controller (739490) (873883) (994037) 025-44974-000
025-40463-000 571-05992-286 Motor Monitoring (828162) (873883)
(994036) 025-37873-000 025-40463-000 571-05992-227 OptiView
Communication (739490) (873883) (994032) 025-44974-000
025-37875-000 571-05992-217 OptiView Power (828162) (739491)
(994031) 025-44974-000 025-37875-000 571-05992-216 UPS (828162)
(739491) (994030) 4 Note: All items in Table 39 are NOT shown tABLE
40 - POWER W IRING SECTION PARt SAP DESCRIPtION NUMBER NUMBER
Damping resistors 571-05992-251 913822 (4L1-4L3) Damping resistors
3 sets of wires 571-05992-252 913823 (2L1G-2L3G, 3L1-3L3,
3L1E-3L3E, and braided wires) Input Power Wiring Circuit Breaker
571-05992-231 913818 (Wiring between circuit breaker and 1L) Input
Power Wiring Disconnect Switch 571-05992-201 913816 (Wiring between
disconnect switch and 1L) Inverter Power Wiring 571-05992-241
913821 (Wiring between Inverter and 3L) Output Power Wiring
571-05992-236 913819 (Wiring between 3L & motor connection
plate) Rectifier Power Wiring 571-05992-221 913817 (Wiring between
1L, 2L and rectifier) JOHNSON CONTROLS 83
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FORM 160.84-RP3 ISSUE DATE 8/28/2017 THIS PAGE INTENTIONALLY LEFT
BLANK. 84 JOHNSON CONTROLS
----------------------- Page 85-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 SECtION 5 - 1278A AMP VARIABLE
SPEED DRIVE tABLE 41 - INPUT COMPONENTS ItEM YORK PARt DESCRIPtION
SAP QUANItY FIGURE NUMBER NUMBER 1 Circuit Breaker (104 LBs.)
224-38096-001 5162143 1 71 2 Circuit Breaker Handle 026-46955-000
5145917 1 71 3 Circuit Breaker Lug Kit 025-45999-000 5145911 1 71 4
Common Mode Capacitor with Resistor 371-06172-563 5146023 3 72 5
Capacitor used in Assembly 371-06172-563 025-43928-000 740379 3 72
6 Resistor used in Assembly 371-06172-563 025-42616-000 740130 3 72
Damping Resistor Kit 7 025-47440-000 5145914 3 72 (includes 3
resistors & bracket) 8 EMI Filter Kit used on CE units
371-06172-620 - 1 71 9 Capacitor Used in EMI Filter 025-39806-000
251765 71 10 Resistor Used in EMI Filter 025-47732-000 5238321 71
11 Ground Lug 025-32835-000 738755 6 73 12 Input Current Transducer
(DCCT) 025-42749-000 740134 3 77 13 Input Filter Assembly
371-06172-553 5146019 1 72 14 Capacitor used in Assembly
371-06172-553 025-45338-000 5145907 9 72 15 Resistor used in
Assembly 371-06172-553 025-42616-000 740130 3 72 16 Input Inductor
(1L & 2L) 640 LBs. 025-45497-000 5145908 1 71 17 Input Voltage
Isolator Board 031-02022-000 65064 1 73 18 Pre-Charge Contactor
024-30985-000 735841 1 72 19 Pre-Charge Resistors 025-32502-000
738717 3 72 20 Supply Contactor (71 LBs.) 024-38486-000 5145903 1
71 21 Supply Contactor Pilot Relay 024-30441-000 664298 1 72 22
Voltage Transient Board (Fuses are not included) 031-02453-000
743895 1 73 5 23 Wiring For Damping Resistors Braided Wire
571-06172-254 5146076 12 72 JOHNSON CONTROLS 85
----------------------- Page 86-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
8 3 9 10 1 41 See Table 51 2 20 16 16 12 40 See Table 42 See Table
51 LD20976 FIGURE 71 - INPUT COMPONENTS 21 4 5 6 19 18 13 14 15 7
23 LD20979 FIGURE 72 - INPUT COMPONENTS 86 JOHNSON CONTROLS
----------------------- Page 87-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
11 17 22 LD20978 FIGURE 73 - INPUT COMPONENTS 5 JOHNSON CONTROLS 87
----------------------- Page 88-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
tABLE 42 - FUSE COMPONENTS ItEM YORK PARt DESCRIPtION SAP QUANtItY
FIGURE NUMBER NUMBER 1 Fuse 1 AMP (4FU-6FU & 22FU-24FU)
025-43326-000 740259 6 74,76 2 Fuse 4 AMP (12FU) 025-35911-000
739237 1 75 Fuse 5 AMP Voltage Transient Board Fuses 3
025-38523-000 739590 3 74 (16FU-18FU) 4 Fuse 7 AMP (14FU, & 15
FU) 025-35903-000 117821 2 74,75 5 Fuse 10 AMP (9FU, 10FU, 13FU
& 33FU-35FU) 025-35905-000 739234 6 74,75 6 Fuse 12 AMP (11FU)
025-35906-000 652698 1 75 7 Fuse 15 AMP (7FU & 8FU)
025-35907-000 117822 2 74 8 Fuse 30 AMP (19FU-21FU, 28FU)
025-35910-000 739236 4 75, 76 9 1 Pole Fuse Holder 30A
025-39951-000 359985 5 74,75 10 2 Pole Fuse Holder 025-43899-000
740368 6 74,75 11 3 Pole Fuse Holder 30A 025-39952-000 343433 3
74,76 12 Input Power Fuse (1FU-3FU set of three) 371-06172-601
5231931 1 71 14 See Table 48 1 5 7 4 3 13 See Table 48 See Detail A
11 10 9 2 Detail A 3 21 22 23 24 LD20980 FIGURE 74 - FUSE
COMPONENTS 88 JOHNSON CONTROLS
----------------------- Page 89-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
27 7 See Table 44 8 5 4 5 9 See Table 48 10 See Table 48 6 9 9 10
See Detail B 8 2 6 1 See Table 48 36 See Table 44 10 9 10 Detail B
LD20981 FIGURE 75 - FUSE COMPONENTS 8 11 5 1 11 9 See Table 46 See
Detail C Detail C LD20982 FIGURE 76 - FUSE COMPONENTS JOHNSON
CONTROLS 89
----------------------- Page 90-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
tABLE 43 - DOOR COMPONENTS ItEM YORK PARt DESCRIPtION SAP QUANtItY
FIGURE NUMBER NUMBER 1 Door Ground Strap (for left and right door)
571-05526-241 807110 2 77 2 Door Ground Strap (for center door)
525-32508-001 806677 1 77 Door Kit Center for CE Requirements N/A
371-06172-655 - 1 (Including all labels and latches) Door Kit
Center Without CE Requirements N/A 371-06172-654 - 1 (Including all
labels and latches) Door Kit Left for CE Requirements N/A
371-06172-653 - 1 (Including all labels and latches) Door Kit Left
Without CE Requirements N/A 371-06172-651 - 1 (Including all labels
and latches) Door Kit Right for CE Requirements N/A 371-06172-658 -
1 (Including all labels and latches) Door Kit Right Without CE
Requirements N/A 371-06172-656 - 1 (Including all labels and
latches) 3 Door Latch 029-25614-000 743380 12 4 Door Latching
Assembly 371-06172-460 5119471 77 5 Door Stop 029-23420-000 119865
3 77 6 Door Stop Mounting Plate 371-05614-553 840001 3 77 N/A Label
Front Door JCI Logo 035-23036-000 745608 1 18 See Table 45 18 See
Table 45 18 See Table 45 4 19 19 19 13See Table 45 13 See Table 45
13See Table 45 See Table 45 See Table 45 See Table 45 15 15 15 See
Table 41 See Table 41 See Table 41 12 12 12 11 11 11 See Table 45
See Table 45 See Table 45 5 16 1 2 5 5 1 6 6 6 LD20977 FIGURE 77 -
DOOR COMPONENTS 90 JOHNSON CONTROLS
----------------------- Page 91-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
tABLE 44 - COOLING SYSTEM COMPONENTS ItEM YORK PARt DESCRIPtION SAP
QUANtItY FIGURE NUMBER NUMBER 1 Coolant Drain Valve 022-10090-000
692414 1 83 2 Coolant Drain Valve Cap 023-25526-000 839731 1 83 3
Coolant Hose Barb Elbow 028-16005-000 742183 4 81 4 Coolant Hose
Barb Straight 023-25889-000 5145899 2 83 5 Coolant Hose Clamp 7/8”
021-17547-000 730066 4 83 6 Coolant Hose Clamp 1” 023-08856-000
617439 15 78,80,81,84 7 Coolant Hose Clamp 1 1/2” 021-32226-000
730939 4 83 8 Coolant Hose Clamp 1 ¾" 021-33561-000 5145892 12 82
39 Coolant Hose ¾ “ ID by the foot 028-16692-000 864411 83 9
Coolant Hose ¾ “ ID by the foot 028-16768-000 1056103 80,81,83 10
Coolant Hose 1 “ ID by the foot 028-16767-000 5145929 - 82 11
Coolant Hose 1 ½” ID by the foot 028-16373-000 742214 83 12 Coolant
Hose on Inductor 3/8 " 325-44864-607 1053032 - 79,80 13 Coolant
Hose on Inductor 1/2 " 325-44864-618 1053041 - 79,80 14 Coolant
Manifold Supply Kit 371-06172-636 - 1 82 15 Coolant Manifold Return
Kit 371-06172-637 - 1 81 16 Coolant Manifold Clamp 028-16632-000
913766 3 81,82 17 Coolant Manifold on Inductors 3/8" 325-44864-603
1053030 2 79,80 18 Coolant Manifold on Inductors 1/2" 325-44864-615
1053038 2 79,80 19 Coolant Manifold on Inductors Fittings Elbow
3/8" 325-44864-609 1053034 6 79,80 20 Coolant Manifold on Inductors
Fittings Elbow 1/2" 325-44864-616 1053039 6 79,80 21 Coolant Pump
026-47264-000 5145919 2 83 22 Coolant Pump Flange Set 023-25772-000
5145897 2 83 23 Coolant Reservoir Fill Plug 028-16630-000 843247 1
83 5 24 Coolant Reservoir 4" PVC with Fill Plug Kit 371-06172-671 -
1 83 25 Elbow 45° at Power Assembly 023-25898-000 5145900 3 82 26
Elbow 45° at Heat Exchanger 028-16559-000 839776 1 83 27 Enclosure
Temperature Sensor with connector 571-05182-283 807091 2 75,78 28
Flow Restrictor 028-16620-000 839778 1 81 N/A Inhibitor
013-02987-000 729086 9 gal - 30 Inductor Drain Valve 022-12690-000
5145893 2 79,80 31 Inductor Nimple 023-26292-900 5238320 2 79,80 32
Internal Cooling Fan 025-32557-000 738735 2 78 33 Internal Cooling
Coil 026-45982-000 839767 1 78 34 Power Panel Coolant Return
022-12386-000 913757 1 83 35 Power Panel Coolant Supply
022-12384-000 864392 1 83 36 Relay, Control Fan / Pump
024-30441-000 664298 1 75 Shell and Tube Heat Exchanger, 150/300
PSI 37 026-46973-000 5145918 1 83 with Head Gaskets (100 LBs.) 38
Shell and Tube Heat Exchanger Header 371-06172-457 5146002 1 83
Shell and Tube Heat Exchanger Head Gaskets N/A 026-50220-000 - 1 -
(set of two) 40 Shell and Tube Heat Exchanger Nipple 023-18902-000
- 83 JOHNSON CONTROLS 91
----------------------- Page 92-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
32 27 6 5 See Table 43 33 6 FIGURE 78 - COOLING SYSTEM COMPONENTS
LD21491 13 12 20 19 20 19 20 19 17 18 31 30 LD20984 FIGURE 79 -
COOLING SYSTEM COMPONENTS (OUTPUT INDUCTOR) 92 JOHNSON CONTROLS
----------------------- Page 93-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
9 6 9 6 20 20 20 19 17 12 19 13 18 19 5 31 30 LD20983 FIGURE 80 -
COOLING SYSTEM COMPONENTS (INPUT INDUCTOR) JOHNSON CONTROLS 93
----------------------- Page 94-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
9 3 9 6 15 16 9 9 3 6 6 6 6 28 LD20986 FIGURE 81 - COOLING SYSTEM
COMPONENTS 8 16 10 8 16 See Table 45 6 10 8 14 See Table 45 8 9 10
8 10 9 8 25 8 10 9 8 25 8 10 7 8 See Table 45 25 LD21501 FIGURE 82
- COOLING SYSTEM COMPONENTS 94 JOHNSON CONTROLS
----------------------- Page 95-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
23 7 24 11 7 7 11 7 26 21 22 22 35 21 4 5 5 34 38 40 1 39 37 2
LD21492 FIGURE 83 - COOLING SYSTEM COMPONENTS (BACK OF VSD) 5
JOHNSON CONTROLS 95
----------------------- Page 96-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
tABLE 45 - POWER ASSEMBLY COMPONENTS ItEM YORK PARt DESCRIPtION SAP
QUANtItY FIGURE NUMBER NUMBER 1 Bus Bleeder Resistor (ea.)
025-45188-000 843241 3 84 Bus Bleeder Resistor Assembly (ea.)
includes 2 371-06165-002 873892 3 84 resistor and mounting assembly
3 Bus Plate Assembly Kit (for power assembly) 371-05558-601 - 3 84
4 Bus Snubber Capacitor (ea.) 025-42835-000 740149 30 84 5 Gate
Driver Board 031-02762-002 998197 3 84 6 Interconecting Bus Bars
(26 LBs.) 071-06172-578 5145956 2 82 7 Interconecting Bus Bars
Insulator 071-06172-579 5145957 1 82 9 Interconecting Bus Bars
Spacer 071-06172-577 5145955 3 82 Interconnecting Bus Bars kit 8
371-06172-600 - 1 82 (includes 3 items above) Inverter Power Module
Kit 10 371-05558-611 5227808 3 84 (Does Not Include Inhibitor) N/A
Inverter Power Wiring (from Inverter to 3L) 571-06172-240 5146070 1
- 11 Power Unit Handle 029-26547-000 1109105 3 77 13 Power Unit
Mounting Foot Front 071-06172-487 5119416 3 77 14 Power Unit
Mounting Foot Rear 071-05558-340 5113877 3 84 15 Power Unit Shelf
Assembly 371-06172-480 5119474 3 77 Rectifier Power Module Kit 16
371-05558-616 5227809 3 84 (Does Not Include Inhibitor) Input Power
Wiring N/A 571-06172-234 5146069 - (from output of supply contactor
to rectifier) 18 Resistor Assembly 025-47447-000 5145915 3 77 19
Resistor Assembly Cable 571-06172-252 5146075 3 77 20 Restrictor
028-16787-000 5113875 3 84 VSD Rectifier/Inverter Power Unit
Complete Kit N/A 371-05558-621 5231930 1 - (Does Not Include
Inhibitor) (105 LBs) 22 Wiring Ground 571-05558-243 998300 6 84 96
JOHNSON CONTROLS
----------------------- Page 97-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
1 5 4 2 3 4 22 10 14 22 16 See Table 44 9 20 6 See Table 44 6
LD21493 FIGURE 84 - POWER ASSEMBLY COMPONETS 5 JOHNSON CONTROLS 97
----------------------- Page 98-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
tABLE 46 - OUTPUT COMPONENTS ItEM YORK PARt DESCRIPtION SAP
QUANtItY FIGURE NUMBER NUMBER 1 Motor Connection Bus Bars
071-06972-000 5119424 3 85 2 Motor Connection Bus Bars Standoff
025-45833-000 5119323 6 85 3 Output Current Transducer (DCCT)
025-42749-000 740134 3 85 4 Output Capacitor Assembly (50 LBs.)
371-06172-538 5146013 1 85 Output Capacitor 5 025-45338-000 5145907
24 85 (used in assembly 371-06172-538) Output Capacitor Assembly
Bleeder Resistor 6 025-42616-000 740130 3 85 (used in assembly
371-06172-538) Output Capacitor Assembly Power Wire 7 571-06172-250
5146074 1 85 (used in assembly 371-06172-538) 8 Output Inductor
Assembly (496 LBs.) 025-45311-000 740314 1 85 9 Output Voltage
Isolator Board 031-02022-001 743845 1 76 1 2 See Table 51 3 44 See
Table 51 45 See Table 48 2 45 5 8 7 4 6 LD20985 FIGURE 85 - OUTPUT
COMPONENTS 98 JOHNSON CONTROLS
----------------------- Page 99-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
tABLE 47 - DRIVE LOGIC BOARD AND COMPONENTS ItEM YORK PARt
DESCRIPtION SAP QUANtItY FIGURE NUMBER NUMBER 21 PROM Chip U35 (for
031-02911-00X board) 031-03048-001 744215 1 74 22 PROM Chip U38
(for 031-02911-00X board) 031-03049-001 744216 1 74 23 U66 485
Communications Driver 031-02074-000 743866 1 74 24 VSD Logic Board
Kit ( includes all software) 331-02911-605 5227806 74 3 BRAM Chip
U36 031-02482-000 5323419 1 74 2 BRAM Chip U37 031-02483-000
5323418 1 74 tABLE 48 - MISCELLANEOUS COMPONENTS ItEM YORK PARt
DESCRIPtION SAP QUANtItY FIGURE NUMBER NUMBER Control Transformer
460 VAC 60Hz 2KVA 025-29627-002 117496 2 78 Control Transformer
380/400/415 VAC 50 Hz 1 025-29627-003 738308 2 78 380 VAC 60 Hz
2KVA Control Transformer 400 VAC 60Hz 2KVA 025-40114-005 739754 2
78 Control Transformer 460 VAC 60 Hz 3KVA (25 025-31499-000 738608
1 LBs.) Control Transformer 380/400/415 VAC 50Hz 2 025-32983-000
117599 1 88 380 VAC 60 Hz 3KVA (25 LBs.) Control Transformer 400
VAC 60 Hz 3KVA 025-40114-006 739755 1 (25 LBs.) 13 Control
Transformer 24 VAC 75 VA (3T/4T) 025-27911-000 1312 2 77 5 14
Control Transformer 175 VA (5T) 025-43339-000 740269 1 77 5
Terminal Block 2-pole 025-44853-002 839752 1 81 6 Terminal Block
5-pole 025-44853-005 839755 1 78 7 Terminal Block Assembly 9-pole
025-45731-000 5145909 1 78 Terminal Block 1-pole used in part
number 8 025-31476-000 618185 8 78 025-45731-000 Ground Terminal
Block used in part number 9 025-31444-000 618180 1 78 025-45731-000
10 End Clamp used in part number 025-45731-000 025-29189-000 117471
1 78 16 120 VAC Power Plug 025-47414-000 5000684 1 80 JOHNSON
CONTROLS 99
----------------------- Page 100-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
tABLE 49 - WIRING HARNESSES AND CONNECTORS BOARD PARt CONNECtOR
HOUSING PARt PIN PARt NUMBER BOARD NAME NUMBER POSItION NUMBER
(SAP) (SAP) 025-19671-000 025-22215-000 Line Voltage Isolator Board
031-02022-000 J1 (737534) (62701) 025-21417-000 025-22215-000 Line
Voltage Isolator Board 031-02022-000 J2 (737658) (62701)
025-21417-000 025-22215-000 Output Voltage Isolator Board
031-02022-001 J1 (737658) (62701) 025-21417-000 025-22215-000
Output Voltage Isolator Board 031-02022-001 J2 (737658) (62701)
025-43356-000 025-43357-000 Input DC Current Transducer - -
(740274) (740275) Assembly # Input DC Current Transducer
571-06172-204 Complete Cable (5146056) 025-43356-000 025-43357-000
Output DC Current Transducer - - (740247) (740275) Assembly #
Output DC Current Transducer 571-06172-205 Complete Cable (5146057)
025-21756-000 025-22215-000 VSD Logic Board 031-02911-005 J1
(737664) (62701) 025-42614-000 025-28386-000 VSD Logic Board
031-02911-005 J2 (740129) (737925) 025-35964-000 025-28386-000 VSD
Logic Board 031-02911-005 J3 (739253) (737925) 025-28384-000
025-28386-000 VSD Logic Board 031-02911-005 J4 (737920) (737925)
025-28959-000 025-28386-000 VSD Logic Board 031-02911-005 J5
(738246) (737925) 025-28382-000 025-28386-000 VSD Logic Board
031-02911-005 J6 (737916) (737925) 025-35966-000 025-28386-000 VSD
Logic Board 031-02911-005 J7 (550505) (737925) Assembly # VSD Logic
Board 031-02911-005 J8 and J11 571-06172-201 N/A (5146053) Assembly
# VSD Logic Board 031-02911-005 J9 and J12 571-06172-202 N/A
(5146054) Assembly # VSD Logic Board 031-02911-005 J10 and J13
571-06172-203 N/A (5146055) 025-28959-000 025-28386-000 VSD Logic
Board 031-02911-005 J14 (738246) (737925) 025-29130-000
025-28386-000 VSD Logic Board 031-02911-005 J15 (738262) (737925)
025-19671-000 025-22215-000 VSD Logic Board 031-02911-005 J16
(737534) (62701) 100 JOHNSON CONTROLS
----------------------- Page 101-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe
tABLE 49 - W IRING HARNESSES AND CONNECTORS (CONT'D) BOARD PARt
CONNECtOR HOUSING PARt PIN PARt NUMBER BOARD NAME NUMBER POSItION
NUMBER (SAP) (SAP) 025-21136-000 025-19674-000 VSD Logic Board
031-02911-005 J17 (737636) (737537) Assembly # VSD Logic Board
031-02911-005 J18 571-06172-206 N/A (5146058) 025-21137-000
025-19674-000 VSD Logic Board 031-02911-005 J19 (737637) (737537)
025-35966-000 025-28386-000 VSD Logic Board 031-02911-005 J25
(550505) (737925) Assembly # VSD Logic Board 031-02911-005 J36
571-06172-208 N/A (5146060) 025-21137-000 025-19674-000 IGBT Gate
Driver Board 031-02762-002 J1 (737637) (737537) 025-42614-000
025-28386-000 IGBT Gate Driver Board 031-02762-002 J2 (740129)
(737925) 025-19671-000 025-19673-000 IGBT Gate Driver Board
031-02762-002 J3 (737534) (2156) 025-21159-000 025-2215-000 IGBT
Gate Driver Board 031-02762-002 J4 (737640) (62701) Assembly # IGBT
Gate Driver Board 031-02762-002 J5 and J6 571-05558-201 (998293)
Assembly # IGBT Gate Driver Board 031-02762-002 J7 and J8
571-05558-211 (998294) Assembly # 5 IGBT Gate Driver Board
031-02762-002 J11 571-05558-221 (998296) Assembly # IGBT Gate
Driver Board 031-02762-002 J10 571-05558-231 (998298) 025-29130-000
025-28386-000 Ambient Temperature at Sensor - - (738262) (737925)
025-32564-000 025-30999-000 Ambient Temperature at Cable - -
(738737) (738540) JOHNSON CONTROLS 101
----------------------- Page 102-----------------------
FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe tABLE 50 - CPC CONNECTORS HOUSING PARt NUMBER CPC CONNECtORS PIN PARt NUMBER (SAP) COMPLEtE CABLE (SAP) (SAP) Magnet Bearing Controller 025-37873-000 (739490) 025-40463-000 (873883) 571-06172-208 (5146060) Motor Monitoring 025-44974-000 (828162) 025-40463-000 (873883) 571-06172-207 (5146059) OptiView Communication 025-37873-000 (739490) 025-40463-000 (873883) 571-06172-206 (5146058) OptiView Power 025-44974-000 (828162) 025-37875-000 (739491) N/A UPS 025-44974-000 (828162) 025-37875-000 (739491) N/A tABLE 51 - POWER W IRING (ALL POWER W IRING K ITS INCLUDE WIRE FOR ALL THREE PHASES) ItEM YORK PARt SECtION SAP FIGURE NUMBER NUMBER 40 Input Power Wiring (from input power fuses to input of 1L/2L) 571-06172-224 5146065 74 Input Power Wiring (from output of 1L/2L 41 571-06172-229 5146067 74 to input of supply contactor) N/A Input Power Wiring (from output of supply contactor to rectifier) 571-06172-234 5146069 - N/A Inverter Power Wiring (from Inverter to 3L) 571-06172-240 5146070 - 44 Output Power Wiring (from 3L to motor bus bar connections) 571-06172-245 5146072 88 45 Output Power Wiring (from 3L to the output capacitor assy.) 571-06172-248 5146073 88