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Differential Pressure Turbo Expander Generator Natural Gas Steam Expander

Shanghai Marine Diesel Engine Research Institute
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Shanghai Marine Diesel Engine Research Institute

Differential Pressure Turbo Expander Generator Natural Gas Steam Expander

Country/Region china
City & Province shanghai shanghai
Categories Energy Saving Equipment
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Product Details

Steam Differential Pressure Turbo-Expander Generator Set

 

In recent years, increasingly greater importance is attached to energy saving and efficiency improvement in oil refining, chemical, metallurgy, steel and other industries. As one of the critical measures for energy saving and consumption reduction, industrial waste heat & pressure recovery has important social and economic benefit. For the purpose of process flow depressure in the industrial systems, usually throttle valve is used, but the depressure process by throttle valve will inevitably cause such problems as energy loss, increased power consumption, cavitation damage, reduced product ratio and etc.

 

The Steam Differential Pressure Turbo-Expander Generator Set developed by SMDERI is an efficient energy saving device to replace the temperature and pressure reducer in the steam network of industrial systems. Taking advantage of the steam pressure difference, it drives the turbo-expander to realize almost isentropic depressuring process and recovers the residual pressure energy of steam to generate power to obtain substantial comprehensive benefit in energy saving and consumption reduction.

 

* Work principle/process

All HP steam entering the volute will evenly distribute the working medium to the nozzle ring along the flow channels inside the volute. After the nozzle, the working medium obtains acceleration and converts the pressure energy into kinetic energy and then it flows to the impeller radially. When the impeller performs external work, the pressure energy and kinetic energy are converted into the kinetic energy of rotor to drive it to run at high speed.

 

With work effect produced by almost isentropic expansion process of HP steam in the turbine, the steam differential pressure turbo-expander converts the energy contained in the HP steam into mechanical energy and delivers it through the main shaft so as to fulfill the residual pressure recovery.

 

 

 

* Components

No.ItemDescription
1Turbo-expanderRotor (impeller, main shaft)
Nozzle
Casing
Shaft seal
Volute
2Gear boxLarge gear ratio type
3Generatorsynchronous/asynchronous generator
4Lube oil systemForced oil supply lubrication system consisting of oil station and oil piping. The oil station is made up of oil tank, cooler, filter, separator, valves and etc.
5Measuring system

Vibration sensor

Temperature sensor

Pressure sensor

Rotation speed sensor

6Control systemDCS/PLC
 
* Parameters
ModelInlet pressureOutlet pressureFlow rateOutput
ST-HHP5.0~6.0 MPa4.0~5.0 MPa20 t/h300~500 kW
ST-HP3.8~4.4 MPa1.6~2.2MPa80t/h2500~4800kW
ST-MP2.0~3.4 MPa1.0~1.7 MPa50t/h2000~2400kW
ST-LP0.8~1.2 MPa0.4~0.6 MPa30 t/h800~1400 kW
ST-LLP0.4~0.6 MPa0.2~0.3 MPa20 t/h700~900 kW
 

 

 

 

* Advantages

  1. Customized design;
  2. Designed with turbine thermal calculation optimization method and full 3D viscous aerodynamic calculation;
  3. Design optimized with computational fluid dynamics (CFD) and finite element analysis;
  4. Advanced reliability analysis technology;
  5. The main shaft of steam differential pressure turbine integrates with the high speed shaft of gearbox and results in compact size and better economic performance.
 

 

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