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smooth rotation best technical and economic benefits complete wood pellet production line

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Address: Xiuwu Industry Clusters, Henan, China

Phone: 86-0371-86089735

Contact name:Miss. Julk Zhang

Henan Hengmu Machinery Co.,Ltd

smooth rotation best technical and economic benefits complete wood pellet production line

City & Province Jiaozuo Henan
Categories Animal Feeders

Product Details

 

Description of smooth rotation best technical and economic benefits complete wood pellet production line

 

 

 

The Information of complete wood pellet production line

 

Pelletizing is the process of making logs into solid fuel. the final solid fuel pellets is clean, pleasant and smooth, and its density is more than 1.0 g/m3. The objects are used for burning purposes. Wood Pellet can be made from any type of agro-forestry waste: Groundnut-shell , Sugarcane Biogases  ,Caster Shells/Stalk , Saw dust , Coffee Husk , Paddy Straw , Sunflower Stalk , Cotton Stalks , Tobacco waste Mustard Stalk , Jute waste , Bamboo Dust , Tea waste ,Wheat Straw , Palm husk , Soybeans husk , Coir Pitch Barks/Straws , Rice Husks , Forestry wastes , Wood Chips and many other Agro wastes.

 

1 The biomass energy pellet production line includes the cutter or wood chipper, crusher, drier, mixer, pellet mill, cooler, screener, packing machine and other supporting machines in the plant.
2The wood pellet production line is a new complete line. it is good at making wood pellets.  
3The best raw material moisture content is 13%.

 

 

The Flow Chart of complete wood pellet production line

 

 

 

 The Process of complete wood pellet production line

 

1.Crushing and Chipping:

 

 Depending on the different input material, we fit out the suitable Crushing machines. If the raw material is big logs with diameter less 300mm or big timber cutter, our BX-Series Chipping and Crushing Machine is your best choices; While SFSP-series Hammer Mill is widely used to crush each kind of straw, wood chip, tree branch, bark and leftover bits from agricultural wastes. The best moisture content in the Crushing Process is less 20%, and the thickness of the wood chip is less 5mm.

 If the moisture of wood chips is more than 20%, please first dry the wood chips using drum dryer.

 

main equipment : Wood Chipper

 

 

 

 

Wood Crusher:

 

 

 

2. Drying Process:


The best moisture content to pelletizing is about 14-16%. Our new  Rotary Dryer is made up of Burning Stove and Main Rotary Dryer, which can realize to reduce the moisture from 50% to 10%, and save about 30% energy consumption .Our burning stove is fueled by coal and wood material, which can save electricity consumption largely. If the users want to use the other fuel such as gas and electricity, one Burner is necessary, but the extra cost will be charged.

 

 

 

 

3. Pelletizing Process:

 

Wood Pellet Mill is the most important equipment, which have the following features: 

 

1This equipment use sawdust, crops straw (corn stalk, beanstalk, sorghum culm and cotton stalk, rape stalk, sunflower culm and peanuts seedling), the chaff, grass, shrubs, twigs, bamboo sawdust, bag asse as raw materials.
2The main transmission adopts two motors belt transmission, ring die adopt advanced fast discharge type.
3Adopt international advanced alloy steel ring die, long lifetime, pellets smoother, quality higher.
4The international advanced level of power transfer coupling, with novel structure, compact, security, low noise, low fault performance.
5High-energy permanent magnet absorb iron device.
6adujustale cutting knife , more convenient and reliable.

 

 

 Ring die wood pellet mill:

 

 

 

Flat die wood pellet mill:

 

 

 

4. Cooling Process:

 

After the pelletizing process, the temperature of the wood pellet is about 60-80 degree, and the moisture content of the wood pellet is about 15%, so we need use Cooler to reduce about 3-4% moisture, so this wood pellet is easy to store. 
But considering the feedback from some foreign clients, the local climate is very humidity; They hope to cool the wood pellet with moisture 7-8%. In order to satisfy the different need from different clients, we proide certain cooler to the customer.

 



5. Packing Process:


After cooling, the wood pellet will not directly enter into the fuel process, avoiding the wood pellet affected with damp. The packing process is necessary. In this process,  we adopt domestic best  Packing Machine. 

 

 

 

6. auxiliary equipment

 

Rotary Screener:

 

 

 

 

Spare part

Brand Name

Electric motor

SIEMENS (Germany)

Level detector 

Autonics (Korea)

Crusher Bearing

NSK(Japan)

Pellet machine bearing

SKF(Sweden)

IPC(industrial personal computer)

ADVANTECH Industrial Controlled Computer (Taiwan)

position switches 

Omron (Japan)

Reduction box

Itc cathay Pacific (Jiangsu China)

 

 

 

Our company information:

----Henan Hengmu Machinery Co.,Ltd is specialized in feed machinery and complete engineering, enzyme production machinery and complete engineering, sawdust, rice husk and biomass particles equipment. We are making great efforts to offer high quality feed machines, biomass energy pelleting machines and organic fertilizer machines. We can make coal and biomass into energy.

----Henan Hengmu company, We have many professional elites. We are cooperating with many scientific research institutes and institutions of higher learning. We has a group of talents who have rich experience and high quality. We can design, develop and produce machines according to the needs of customers. 

----Henan Hengmu company has an excellent after-sales service team with advanced technology and rich experience. The after-sales service system is perfect. Our workers can reach any place of China in 24 hours, we can resolve your problems at the first time.

 

 

Our Certification of complete wood pellet production line

 

 

 

 

FAQ of complete wood pellet production line

 

1.What international certificates we have?


---Our company has passed ISO9001-2008 quality certification,SGS quality certification,CE safety and quality certification of EU,German Rhine enterprise capability assessment(TUV certification)


2.How can we guarantee the quality of machines?


---Our company promised that the material thickness of our main equipments is greater than the feed machinery industry standard 2 mm. You can pick up the vernier caliper and calculator to weigh and test. About equipment accessories, crusher adopts NSK bearings; Pellet machine adopts the Swiss SKF bearing; Equipments adopts Siemens motor.


3.How about our export power?


---Since we opened the foreign trade,insisting "Impress customers with details , win customers with quality , conquer customers with services.", the value of export is rising steadily. Our export value of 2013 reached 3 million dollars. Now our products has exported to Vietnam,Sudan,Mongolia,South Korea and other 50 countries and districts. In 2013, our company become the only supply enterprises exempted from inspection determined by Mongolia ministry of agriculture. Now we have 34 foreign trade service staffs,to offer you 24 hours' service!

 

4. Are you a trading company or a manufacturer?


---We are a manufacturer, which has almost 19 years of experience in this industry. We Hengmu Machinery Co.,Ltd is located in the south of Yuntai Mountain, a beautiful world geology park, warmly welcome you 
to vistit the beauty and our manufacturer.


5. Will you send engineers to install the plant?


---yes, but at an extra cost payable by the customer. Or you can get local contractors to do
the commissioning and we send one supervising engineer.


6.What is our products and market positioning?


---Our company won’t use the low price to win the market. We mainly produce middle and high-end products,to conquer the customers relying our products and service.

 

7.What service we can supply?

 

---In pre-sales we provide users with comprehensive technical support. We provide comprehensive customer training, including in charge of the procedures, operating procedures, maintenance procedures, equipment, general maintenance, equipment, long-term hazard assessment knowledge and so on. Before the users buy our equipment, they must come to our company to accept a series of training. After the examination for equipment operation personnel, we will issue husbandry machinery operation qualification certificate. We suggest user to set up the remote control system. Our company after-sales service can guide the user through the remote control system for regular maintenance equipment key parts. Our aim is: to do a responsible enterprise, let customers safely use the best feed machinery! 

 

 

Equipment warranty of complete wood pellet production line

 

1. Mechanical parts' warranty is one year , except wearing parts. 

 

2. Three years' warranty for main components, including: automatic batching control system, the quantitative packaging scale system. If there are equipment malfunction, we guarantee we will offer timely guidance until the normal production after receiving user's telephone. Within one year, all the motor and reducer of each equipment can be returened, replaced and repaired.

 

3. After the expiry of the quality assurance, we will offer maintain services for 3 years. During the warranty period, we offer free maintenance guidance. After 3 years, we offer lifelong maintenance of the equipment. The user should be responsible for a normal maintenance costs.

 

4. Our company provide users with information about equipment technology and commodity information for lifelong.


5.When the user proceed equipment update, renovation, purchase. We can provide technical support for free.

 

6.Free of charge training. The training contract will be confirmed by the user.

 

If you are interested in purchasing Feed Machinery,  complete wood pellet production line

 (Crushing Machine, Mixing Machine, Feed Pellet Machine, Feed

Pellet Production Line, Wood Pellet Machine, Wood Pellet Production Line, Biomass

Energy Production Line, Extruding Machine, Cooling Machine, Drying Machine...  ) 

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