|  | Mineral wool, called rock wool sometimes, is divided into rock wool
and slag wool normally.
Slag is the main raw material of slag wool. Rock wool is produced
mainly using igneous rock, e.g. basalt, dolomite, etc.
As a kind of very good heat preserving, heat insulating, cold
insulating and sound absorbing material for various industrial
equipments, traffic facilities such as pipelines, storage tanks,
boilers, heat exchangers, fans, vehicles and vessels, as well as
various buildings, mineral wool is widely used in industrial | | sectors such as national defense, petrochemical, construction,
metallurgy, cold storage, traffic, etc, particularly the
construction industry. In developed industrial countries,
consumption of mineral wool products in the construction sector
accounts for more than 80% of their production, and in Japan, even
up to 90%. Due to energy-saving requirement from protection to the
earth, demand for mineral wool products has been still increasing. |
|  | | |  | ITEM | HIM-RW-6 | HIM-RW-10 | HIM-RW-15 | HIM-RW-20 | HIM-RW-30 | | Capacity, mt/year | 6,000 | 10,000 | 15,000 | 20,000 | 30,000 | | Workshop(LxW), m2 | 70x15 | 80x15 | 85x15 | 90x20 | 100x20 | | Dimension(LxWxH), m3 | 60x10x7 | 70x10x7 | 75x10x7 | 80x15x7 | 90x15x7 | | Weight, mt | 160 | 180 | 200 | 230 | 260 | | Power, kw | 350 | 450 | 630 | 800 | 950 | | Power Source | 220V/380V, 50Hz |
|  | PRODUCT | Density(kg/m3) | Size (mm) | Length | Width | Thickness | | Board | 40~200 | 1000 | 500, 600, 630 | 30~150 | | Felt | 35~100 | 1000~10000 | 1000, 1200 | 30~100 | | Foil Faced Felt | 35~90 | 1000~10000 | 1000, 1200 | 40~100 | | Pipe Cover | Density | Length | Inner Diameter | Thickness | 50~100 | 1000 | 20~630 | 30~100 |
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| Equipment Specification, Introduction and Composition |  | | |
| | Rock wool production line (Cupola furnace) Raw material and fuel | Rock Wool Production Line (Tank furnace) Raw material and fuel | 1. Raw material
The raw material of rock wool is slag and basalt. And our company
will provide the formula of raw material.2. Fuel
The fuel for cupola furnace is coke. | 1. Raw Material
Main raw material:The main raw material is basalt, and adding a
little limestone, dolomite and mixed according to certain
proportion. Our company will provide the formula of the raw
material. 2. Fuel
The fuel for tank furnace is natural gas or heavy oil. | | Rock wool production line (Cupola furnace) | Rock Wool Production Line (Tank furnace) | A. Capacity:3000 tons — 30000 tons / year
B. Product Specification | | A. Capacity:2000 tons — 20000 tons / year
B. Product Specification | Products | Density (Kg / m3) | Size | Length (mm) | Width (mm) | Thickness (mm) | Board | 40 ~ 200 | 1000 (adjustable) | 500 ~ 2000 | 30 ~ 150 | Felt | 40 ~ 100 | 10000 (adjustable) | 1200 | 30 ~ 100 | Stitching felt | 40 ~ 90 | 1000 (adjustable) | 1000 ~ 1200 | 40 ~ 100 | Pipe | Density (Kg / m3) | Length (mm) | Diameter (mm) | Thickness (mm) | 80 ~ 100 | 1000 | Φ20 ~ Φ630 | 30 ~ 100 |
| | C. Equipment Composition 1. Raw Material System - Feeding system
- Automatic proportionin equipment
- Control cabinet (PLC is adopted)
2. Melting System - Furnace platform
- Cupola furnace
- Material level control system
- Dust catcher
- Waste gas burning furnace
- Waste gas intake pipe
- Waste gas intake fan
- Heat exchanger
- Control cabinet
- Melting furnace cooling system
- Wind supply fan for the melting furnace
- Wind supply pipeline for melting furnace
3. Fiber Forming System - High speed centrifuge
- Fan
- Fiber blowing bellows
- Lubricating system of centrifuge
- Water pump and water cooling system
- Electrical control cabinet(PLC)
- Residue-remover
4. Rock wool resin-spraying system - Laser tracking system of lava
- Metering pump
- Nozzle for resin diffusion
- Control cabinet
5. Wool Collecting and Allocating System - Wool collector and Pendulum wool allocation machine
- Control cabinet
- Air-intake fan for wool collecting
- Dust filtering system of wool collecting part
6. Molding System - Wool allocation conveyer
- Compressing pleating machine
- Curing oven
- Main power assembly
- Control cabinet
7. Curing Oven Explosion-proof System - Natural gas inspect system
- Explosion-proof fan
- Explosion-proof pipes
- Control cabinet
8. Cutting System - Cooling conveyor
- Cooling fan
- Thickness saw
- Cooling cutter
- Metering device of cutting
- Control cabinet
- Cutting machine driving system
9. Dust-removing System of Cutting Part - Bag-type dust filter
- Dust-removing pipes
- Dust-removing fan
10. Curing Oven Hot Blast System - Heat-resisting fan
- Hot blast furnace
- Burner
- Hot wind pipes
11. Scrap Rrecycling Machine - Crusher
- Scrap-recycling fan
- Scrap-recycling pipeline
12. Optional Equipments - Resin-making equipment
- Felt-rolling equipment
- Felt stitching machine
- Pipe making machine
- Automatic stacker
- Packing machine
- Al-foil covering machine
- Automatic sheet feeder
| | C. Equipment Composition 1. Feeding System - Feeding system
- Automatic proportionin equipment
- Control cabinet (PLC is adopted)
2. Melting System - Tank furnace
- Electric control cabinet
- Furnace platform
- Air compressor
- Tank furnace control cabinet
- Venturi
- Venturi control cabinet
3. Fiber Forming System - High speed centrifuge
- Fan
- Lubrication system of air compressor and centrifuge
- Air compressor and resin spray system
- Water pump and water cooling system
- Electric control cabinet
- The dust removing of cutting part and scrap recycling system
4. Wool Collecting and Allocating System - Wool collector and pendulum wool allocating machine
- Control cabinet
- Air-intake fan for wool collecting
- Dust catcher of wool collecting part
5. Molding System - Wool-allocation conveyor
- Compressing pleating machine
- Curing oven
- Cooling cutter
- Scrap recycling system
- The main power assembly
- Heat-resisting fan
- Hot blast furnace
- Control cabinet
6. Dynamic Balancing Machine 7. Resin-making Equipment - Reaction vessel
- Reaction vessel platform
- Control cabinet
- Feeder pump
8. Optional Equipments - Resin-making equipment
- Felt rolling machine
- Felt stitching machine
- Automatic stacker
- Automatic packing machine
- Pipe-making equipment
- Automatic sheet feeder
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