2022 Automatic Dry Mortar Plant Building Material Machinery For
Tile Cement And Wall Putty Production
1. Description Of MG Automatic Dry Mortar Plant Building Material
Machinery:
According to customer requirements, we can design personalized
production processes. The equipment of this production line
includes: Dry sand production part, Material storage part, Material measuring
system and additive measuring system, Mixing equipment and
Packaging equipment.
MG tower-type dry mortar plant building material machinery is
arranged from top to bottom according to the production process,
and the production is relatively smooth. It is suitable for the
production of ordinary mortar and various special mortar, with many
kinds of products and small cross pollution of raw materials. It
has small floor area, atmospheric appearance, relatively low energy
consumption, and relatively large initial investment compared with
other process structures.
Dry sand production part
In order to obtain dry sand that meets the production requirements,
the raw wet sand must be dried and the moisture content should be
less than 0.5%. The main production equipment used in the drying
process is a three-cylinder rotary sand dryer, which is newly
developed for the drying of sand Dryer, high thermal efficiency,
novel structure, compact, stable and efficient. After the sand is
dried, it is sent to a classification screen by a belt conveyor.
The dry sand is divided into several grains according to the
process requirements and stored in the discharge bin.
Material storage part
The material storage part is composed of a number of round silos
with different volumes, and the silos are equipped with maintenance
ladders and guardrails. The top of the silo is equipped with a
feeding port, an access port and a dust collector at the top of the
silo. Each silo is also equipped with high and low level gauges,
which helps the staff to understand the situation of the materials
in the silo. The lower mouth of the silo is equipped with a valve,
and various materials are conveyed to the weighing bin by a screw
conveyor.
Material measuring system
The material measuring system consists of weighing bin, steel frame
and sensor group.
The weighing bin is a closed bin body, the lower part is equipped
with a discharge screw, and the upper part has a feeding port and a
breathing system. Under the instruction of the control center, the
materials are sequentially added to the weighing bin according to
the set formula. After the measurement is completed, wait for the
instructions to send the materials to the bucket elevator inlet of
the next link. The entire batching process is controlled by the
centralized control cabinet PLC. Control, high degree of
automation, small error and high production efficiency.
Mixing system
The mixing system we use is generally a double-shaft non-gravity
mixer, which can be targeted for selection according to the
material. According to the program set by the PLC, the materials
begin to mix after entering the main machine, and the mixing is
completed after 3-5 minutes. The control program issues an
instruction to open the mixer's discharge door to discharge. In
addition, in the process of material mixing, the next batch of
materials has been finished.
Packaging Equipment
The production line is equipped with impeller type or air-floating
packaging machines, and the number of packaging machines is
determined according to the required output. In addition, the
entire production line is equipped with a dust removal system to
reduce dust and improve the working environment; the air supply
system is an air compressor with a displacement of not less than
0.6m³ / min and a matching air storage tank.
PLC control system:
The dry mortar plant building material machinery we equip PLC
control system, it can store about 10 different formulas, customer
can select the formula before production, then press the start
button, the dry mortar plant can work automatically. The PLC touch
screen can show the working process of the material and make sure
customer know the plant is in which working stage.
2. Working Principle of MG Dry Mortar Plant Building
Material Machinery:
Dry Mortar Plant Building Material Machinery: First the raw
material is put into the feed hopper according to mixture ratio,
and then, through the action of control system, the equipment can
realize automatic feeding, automatic mixing and automatic rationing
and packaging.
3. Advantage of MG Automatic Dry Mortar Plant Building
Material Machinery:
1, A high degree of intelligence. It is controlled by the control
system and realizes automatic automation of automatic batching,
automatic weighing, automatic feeding, automatic mixing and
automatic packaging.
2, The ingredients are accurate, can automatically calculate the
error and automatically correct.
3, The use of tower layout structure, shorten the transmission
distance and increase production efficiency.
4. The use of a biaxial non-gravity mixer( Twin shaft mixer) has
high mixing uniformity, and materials with large differences in
physical properties such as specific gravity, particle size and
shape do not easily segregate when mixed in the mixer.
5, The control system man-machine dialogue is simple and easy to
operate.
6. With strong environmental protection, colleagues who reduce the
labor intensity of their staff effectively improve the work
environment in the working area.
4. Parameter of MG Full Automatic Dry Mortar Plant Building
Material Machinery :
| Model | 2000L mixing plant | 3000/4000L
mixing plant | 6000L mixing plant | 10000L mixing plant |
| Capacity | 10-12T/H | 15-30T/H | 30-40T/H | 50-60T/H |
| Machine height | 8-9m | 9-10m | 11-12m | 13-15m |
| Total power | 80-90KW | 90-100KW | 100-120KW | 120-150KW |
| Worker
required | 2-3 person | 3-4 person | 3-4 person | 3-4 person |
| Workshop
required | 500-600m2 | 600-800m2 | 800-1000m2 | 1000-1500m2 |
| Bag belt
conveyor | B500X5000mm | B500X5000mm | B500X5000mm | B500X5000mm |
| Pallet
wrapping
machine | Provide | Provide | Provide | Provide |
| Sand dryer | Provide as requirement | Provide as requirement | Provide as requirement | Provide as requirement |
| HS code | 8474390000 | 8474390000 | 8474390000 | 8474390000 |
5. Customer working site of MG Full Automatic Dry Mortar Plant
Building Material Machinery:
6. Application of MG Automatic Dry Mortar Plant Building Material
Machinery:
MG automatic dry mortar plant building material machinery can be used to produce the following dry mortars:
Bonding mortar: Masonry mortar, wall and floor tile adhesive
mortar, tile glue, anchorage mortar etc.
Decoration mortar: Decorative plaster, Thin set coating, inner and
outer wall putty, Screed mortar, colorful decoration mortar etc.
Protection mortar: Water-proof mortar, anti-corrosion mortar,
self-leveling mortar, wear resistance mortar, thermal insulation
mortar, sound insulation mortar, AAC jointing mortar, dry sand
mixture, repair mortar, mildewproof mortar, shielding mortar etc.
7. FAQ:
1, How about the investment of this project?
A: Our engineer can design the dry mortar plant as your requirement
and your budget, different dry mortar plant investment are
difference. Low capacity low cost, we will provide you cost
effective solutions as your requirement.
2, What's the difference between full automatic dry mortar plant
and Semi-automatic dry mortar plant ?
A: (1) Semi-automatic dry mortar plant is cheaper than full
automatic dry mortar plant.
(2) Semi-automatic dry mortar plant do not need to equip silos
while full automatic dry mortar equip material silos.
(3) Semi-automatic dry mortar is manual feeding and automatic
weighing and packaging, Full automatic dry mortar plant is
automatic feeding and automatic weighing and packaging.
3, How many person required to operate this dry mortar plant ?
A: Usually 2-4 workers are enogh to operate this dry mortar plant.
4, What equipment and services you can provide?
A: We can provide you turnkey solution of dry mortar plant from
working site planning to dry mortar machines, transportation,
installation and training, formula of dry mortars, after-sales
services, life time technical support etc.
5, What is the area required for this dry mortar plant ?
A: According to the capacity of the dry mortar plant, the area
required 300-100 m2.
6, What is the total power consumption (KW) of this dry mortar plant ?
A: It is between 20-160KW based on apacity of the dry mortar plant.
7, What is the capacity of your dry mortar plant?
A: We have dry mortar plant with capacity 3-30T/H as your
requirement, and also we can customize the dry mortar plant as your
capacity requirement.
8, How long is the guarantee period?
A: 12 months, within this period, we provide you spare parts and
services for free.
9, Can you install the dry mortar plant in my country?
A: Yes, we will send engineers to your country for guiding
installation and training your workers to operate the machine.
10, If you want to know more of our dry mortar plant, please send
us inquiry or contact us directly.
If you want to know more of our dry mortar plant, please send us
inquiry or contact us directly.
