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Concentrated Industrial Orange Juice Machine Fresh Citrus Juice Squeezer

Shanghai Beyond Machinery Co., Ltd
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Address: No.680 Tingyi Road, Tinglin Industrial Park, Jinshan District, Shanghai, 201505, China

Contact name:Caroline Wang

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Shanghai Beyond Machinery Co., Ltd

Concentrated Industrial Orange Juice Machine Fresh Citrus Juice Squeezer

Country/Region china
City & Province shanghai shanghai
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Product Details

 

Industrial citrus juicer machine industrial orange juicer Complete turnkey project

 

The success of fruit juice production depends on the appearance, flavor and texture on the one hand, and on the key balance between health and safety considerations and manufacturing costs on the other. Surpassing equipment, systems and services help customers achieve this balance in the specific operation of the whole citrus processing plant.

 

 

 

Features of citrus processing line

1. Wide range of raw fruits are available, this line is applicable for all kinds of orange society fruits with similar characteristic, such as citrus, lemon, orange, pomelo, grapefruit etc.

2. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: debitterizing, deacidification, oil refiner, evaporation etc.

3. According to different investment value and product structure, client can require average, middle level or high level processing equipments.

4. End product with pure flavor, bright color, and high output percentage;

 

Brand Name:Shanghai Beyond
Model Number:BY-OL
Raw materialFresh orange, tangerine, Citrus, Lemon, Grapefruit
End productNFC fresh juice, concentrated juice, essential oil, orange flesh, cystospore
Main material for machinesSUS304 or SUS316
Capacity2-50T/H
Package for end productAseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton
Certification:ISO9001/CE/SGS
Place of Origin:China
Manufacturer historyMore than 10years

 

Seal separation

Processing lemons into fruit juice usually results in a large amount of citrus oil in the juice. Without affecting the quality of fruit juice, the best way to reduce the content of this kind of oil is centrifugation. This is a very delicate operation because the amount of oil is very small.

 

Due to the super smooth action of the sealing bowl, the oil can be removed effectively and reliably beyond the sealing separator.

Commercial terms

*Terms of Payment: 40% TT as down payment, the balance before loading,

or 100%L/C at sight against shipping documents ;

 

*Offer duration and Validity: the quote be valid in 30 days since the price date

 

*Delivery time: 120 days after receive TT deposit or formal 100% L/C, upon approval on technical drawings and specifications by client.

*Duration of Guarantee:

1. within 12 months since the installation and commissioning of equipment are finished, If the defects of equipment and spare parts result from the seller, the seller will supply spare parts and maintenance by free of charge. If the defects result from the buyer’s improper use of equipment, seller will charge the cost of maintenance and spare parts.

2. After 12 months since the installation finished, if the equipment and spare parts are defected, the seller will charge the cost of maintenance and spare parts.

3. If Buyer request Seller and engineer to Buyer's factory, buyer should supply seller’s workers the round trip air tickets and $80 dollars for each worker per day. And the local traffic, accommodation and lodging fees should also be available.

*installation terms:

1. 50-60 days for installation and commissioning.

2. BEYOND CO., provide installation, commissioning of all equipment supplied by BEYOND CO., as stated in the quotations.

3. buyer provide round way air tickets,local traffic , room and board,in addition pay $100 per day for each engineer.

 

Quotation of 5T/H mango & plum concentrated cloudy juice processing line
   Part 1: technical process equipment quotation list   
Flow NONameModelSpecificationUnitQtyManufacturer
AFresh fruit washing unit     
A-1clapboard elevator5T/hSUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material Size:5000*800*500mm motor power:1.5kwPCS1BEYOND
A-2brush washer5T/hmaterial is SUS304, size of the machine is 3000×1250×1850, imported transducer, with manual fruit pusher,at bottom with spraying device for tap water spraying,motor power:1.5kwPCS1BEYOND
A-3air-blow surfing washer and sorting machine5T/hstainless steel centrifugal pump ; oxygen pump; speed can be adjustable,size of elevator and sorting roller is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding Checkered plates Size:6500*1000*1500 motor power:3.7kwPCS1BEYOND
A-4clapboard elevator5T/hSUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material Size:7500*800*500mm motor power:2.2kwPCS1BEYOND
 Subtotal:     
Bmango/plum pulping unit     
B-1plum Destoner5T/HSUS304 frame,speed is adjustable by transducer,rubber roller diameter is 295mm, Blade roller diameter is 298mm, Size:1320*1106*1300mm motor power:4kwPCS1BEYOND
B-2crushing machine5T/Hmaterial is 304,it is composed by feed hopper,side cap,body,principal axis,bearing pedestal,motor,frame,discharge hopper,ect.PCS1BEYOND
B-3Plum seed
re-washer
5T/HSUS305 frame,speed is adjustable by transducer,Size:1500*650*1310 motor power:7.5kwPCS1BEYOND
B-4Mango Destoner5T/HSUS304 frame,speed is adjustable by transducer,rubber mover plate,with brush,Size:1800*910*2050,power:18.5kwPCS1BEYOND
B-5screw conveyer for fruit core made of SUS304 stainless steel, diameter of the screw is 300mm,U shape,length:3000mm,motor power:3kwPCS1BEYOND
B-6temporary storage tank1000LSUS304,single layer,CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legsPCS1BEYOND
B-7screw pump10T/Htransducer adjust the speed, pressure at outlet is 0.6Mp,stainless steel rotor,food grade rubber stator.PCS1BEYOND PARTNER
B-8platform for destoner mild steel supporter, on surface with stainless steel checkered plate,double floor structure, dimension is 5000mm×3000mm×5000mm,water drainage in central,stainless steel handrail and staircasePCS1BEYOND
B-9tubular heater5T/HSUS304. Tubular heating, with imported steam reducing valve system, temperature is automatic controled, with thermometer at outletPCS1BEYOND
B-10single stage pulping machine5T/HSUS304,frequency control of motor speed,960-1350rpm,stainless steel mesh screen,Size:1760*800*1500,motor power 15kwPCS1BEYOND
B-11refiner5T/HSUS304,stainless steel net hole ,variable frequency speed control,with adjustable outlet pressurePCS1BEYOND
B-12screw conveyer for fruit core made of SUS304 stainless steel, diameter of the screw is 300mm,U shape,length:3000mm,motor power:3kwPCS1BEYOND
B-13temporary storage tank1000LSUS304,single layer,CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legsPCS1BEYOND
B-14screw pump10T/Htransducer adjust the speed, pressure at outlet is 0.6Mp,stainless steel rotor,food grade rubber stator.PCS1BEYOND PARTNER
B-15platform for pulping machine mild steel supporter, on surface with stainless steel checkered plate,double floor structure,dimension is 3000mm×2500mm×5000mm,water drainage in central,stainless steel handrail and staircase.PCS1BEYOND
 Subtotal:     
Cevaporator and concentrating unit     
C-1buffer storage tank3000Lmaterial is SUS304 stainless steel, with PU isolation, cone top, outlet at bottom with flange connected,sealed manhole,ladder,high/low level probe, sample valve, top mounted standing agitator, anti-eddy plate at bottom, digital indicator thermometer, CIP spraying ball, adjustable legsPCS2BEYOND
C-2centrifugal pump10T/Hsanitary food grade, mechanical seal,ABB motor,pump head is 36mPCS1BEYOND
C-3double effects forced circulation evaporator2.5T/HSUS304 material,full-auto PLC control, UK imported steam reduction and adjusting valve system, imported temperature sensor, differential pressure controller,use tower water for coolingPCS1BEYOND
C-4batch storage tank5000Lmaterial is SUS304 stainless steel, single layer, digital show thermometer,sample valve,airtight manhole, ladder, high/low level sensor, standing type off-side agitator, anti-eddy plate, CIP cleaning ball, adjustable supportersPCS2BEYOND
C-5rotary pump3~5T/HSUS304,use food grade rubber as gasket, inside is mirrow polished, frequency controledPCS1BEYOND
 Subtotal:     
DSterilization and filling system     
D-1tube-in-tube sterilizer1.5T/HSUS304 stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 110℃,60SPCS1BEYOND
D-2degassing machine1.5T/HFull-automatic control,frequency converted material pump,combine with sterilizer,vaccum degass pump,differential pressure sensorSET1BEYOND
D-2aseptic drum filler1.5T/Hsterilized by steam, auto-control, double filling headsPCS1BEYOND PARTNER
 Subtotal:     
CIP system     
E-1semi-autmatic cip system2T×3external of CIP liquid storage tank is SUS304 stainless steel,inner is SUS316L,volume of CIP acid/alcali tanks are 2000L , with coil tubes inside of tanks for steam heating the CIP liquid, temperature is auto controled, two cleaing circuit, USA acid/alcali adding system, with small troley for acid/alcali concentrate storage barrel, one centrifugal pump(20T/h,pump head 36m)SET1BEYOND
RCIP return pump20T/Hfood sanitary grade, self-priming, mechanical sealsSET2BEYOND
 Subtotal:     
total equipment price     
project installation and others     
F-1product piping systemNational standardinclude CIP pipes, product piping system, valves, meters in the main workshop, SMS standard, include installation material for CIP systemSET1BEYOND
F-2non-product systemNational standardinclude all steam piping, cold water piping, tap water and compressed air piping, include the insulation for the pipesSET1BEYOND
F-3electric cabinetsNational standardinclude all the electric control boxes in the main workshop, and also include the closets in the local site(made of stainless steel),include electric control box for the CIP systemSET1BEYOND
F-4electric distributing systemNational standardinclude the electric cable and bridges, cables, and control system, design a master control box in central, with separate control box at exact point to control exact processing part, prepare reserved button for future additional useSET1BEYOND
F-5installation and commissioning cost installation and commissioning on the equipments from seller's company, the buyer take charge of the round way traffic cost from china to buyer's factory,pay for the accomadation for the seller's engineers during the installation and commissioning period, in addition pay USD 80 per day for each engineerSET1BEYOND
F-7Freight and packing send to shanghai portSET1BEYOND

Pasteurization of Citrus

The compact, high thermal efficiency over heat exchanger technology is also widely used to ensure the mildest treatment of NFC juice (even high pulp content) when adjusting the temperature. These surpassing devices are also used for pasteurization, inactivating any enzyme present in fruit juice and stabilizing its microorganisms.

 

Aroma and oil recovery

High value oils and fragrances can also be extracted from oranges through juice processing. Surpass can also provide you with the most advanced oil recovery device, which can process the fine oil lotion into transparent and pure peel oil.

 

A mandarin orange

Massive Action Game

Oranges are grown in tropical and subtropical regions all over the world. About 60 million tons of citrus are planted every year, accounting for more than two-thirds of the world's total citrus output. Among them, about 40% are processed into fruit juice, and the rest are eaten as whole fruit.

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