Active Member
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[China]
Address: No.680 Tingyi Road, Tinglin Industrial Park, Jinshan District, Shanghai, 201505, China
Contact name:Caroline Wang
Shanghai Beyond Machinery Co., Ltd |
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Fruit juice processing machine fruit juice production plant Automatic Juice Plant Manufacturer
As a responsible manufacturer of fruit and vegetable processing machinery, our technical engineers believe that the quality and hygienic parameters of fruit and vegetable processing equipment should be set from the beginning. According to these parameters, we have successfully served a large number of customers in various industries of fruit and vegetable processing.
Our unparalleled standards and efficient business solutions make us a manufacturer of fruit processing equipment. We have set the goal of delivering high-quality products. Our juice production plant includes raw material preparation, turbine refiner, preheater, pasteurizer, evaporator, aseptic sterilizer, etc. it is an ideal factory for tropical fruit and vegetable processing.
Features :
1) fruits juice production line ,spiral juicer
(2) Widely used in apple, pear,ect. fruits take juice
(3) two kind of material: contact material part is the SUS316L , one kind
isSUS304 stainless steel
(4)Automatic complete berries, kernel fruit and vegetable fruit and
vegetable , extracting, discharge process
Brief Information:
| Brand Name: | Shanghai Beyond |
| Model Number: | BY-AL |
| Raw material | Fresh apple/pear |
| End product | NFC fresh apple/pear juice, concentrated apple/pear juice, clear apple/pear juice |
| Main material for machines | SUS304 or SUS316 |
| Capacity | 5-50T/H |
| Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton |
| Certification: | ISO9001/CE/SGS |
| Place of Origin: | China |
| Manufacturer history | More than 10years |
Machine list for apple juice concentrate production line
| No. | Flow No. | Name | Size | Main technical parameter | Unit |
| 1 | A.Fresh fruit washing and crushing system | ||||
| 2 | A-1 | Bubble cleaning machine with elevator | 3T/H | SUS304, fruit washing pool, stainless steel baffle plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about, L*W*H=4500mm×1200mm×1200mm, the diameter of the baffle is, 2500mm×1000mm | Unit |
| 3 | A-2 | Roller sorting machine | 3T/H | SUS304 support, with rollarounds (φ38×800mm) for sorting the fruits, and the speed is adjustable, and the size is about, L*W*H=3000mm×1200mm×1200mm | Unit |
| 4 | A-3 | Bubble cleaning machine with clapboard elevator | 3T/H | SUS304, fruit washing tank, stainless steel clapboard plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about, L*W*H=4500mm×1200mm×1200mm, the clapboard elevating size is, 2500mm×1000mm | Unit |
| 5 | A-4 | Crusher | 3T/H | SUS304, tooth-type, with ABB motors, with sandblasting on the outer surface | Unit |
| 6 | A-5 | Accessories adding unit | 100L/H | The whole system include, accessories dissolving tank (SUS304, single layer, 100L, semi open cover, accessories tank, paddle agitator), dosing pump (0-100L/H, stepless adjustable, 6 Bar), 1/2'', and with 2 sprinkler heads | Set |
| 7 | A-6 | Buffer tank | 500L | SUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material | Unit |
| 8 | A-7 | Screw pump | 3T/H | The material contact parts are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation | Unit |
| 9 | A-8 | Tublar heater | 3T/H | SUS304, one section, direct steam heating, and the difference of the material is 25-55℃ | Unit |
| 10 | A-9 | Platform for crusher | Carbon steel support , anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H=2000mm×2000mm×2000mm | Unit | |
| 12 | B. Enzymolisys system | ||||
| 13 | B-1 | Enzymolisys tank | 4000L | SUS304, PU insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom | Unit |
| 14 | B-2 | Rotor pump | 5T/H | SUS304 stainless steel, and the pressure of the outlet is 0.6MPa | Unit |
| 15 | B-3 | Screw squeezer | 3T/H | The main part of the equipment adopts SUS304, and the speed of the waste discharging is adjustable, frequency control | Unit |
| 16 | B-4 | Buffer tank | 500L | SUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor, and products inlets and outlets | Unit |
| 17 | B-5 | Centrifugal pump | 5T/H | SUS304, lift 24m, machinery seal | Unit |
| 18 | B-6 | Vibrating sieve | 3T/H | SUS304, 100 mesh single-deck screen | Unit |
| 19 | B-7 | Collecting tank | 500L | SUS304, circular type, open type, and with cone type outlet, single layer, with high-middle-low level indicator (floating ball type ), linkage with the discharge pump | Unit |
| 20 | B-8 | Centrifugal pump | 5T/H | SUS304, lift 24m, machanical seal | Unit |
| 21 | B-9 | Sprial slag conveying machine | 1T/H | SUS304, the diameter is 200mm, and the length is about 5000mm | Unit |
| 22 | B-10 | Platform of squeezer | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H=3000mm×3500mm×2000mm | Set | |
| 24 | C.Pasteurization and second-stage enzyme system | ||||
| 25 | C-1 | Temporary Storage tank | 3000L | SUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom | Unit |
| 26 | C-2 | Centrifugal pump | 10T/H | SUS304, lift 24m, machanical seal | Unit |
| 27 | C-3 | Pasteurizer | 3T/H | SUS 304, tubular type, PID auto control, material inlet temperature 40-50℃, 95℃, 30s, material outlet temperature 55℃, Spirax Sarco steam control system | Set |
| 28 | C-4 | Enzymolisys tank | 4000L | SUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom | Unit |
| 29 | C-5 | Centrifugal pump | 5T/H | SUS304, lift 24m, machanical seal | Unit |
| 30 | C-6 | Enzymolisys platform | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H, 6800mm×800mm×1700mm | Set | |
| 32 | D. Filtration and clarification system | ||||
| 33 | D-1 | Horizontal spiral separator | 3T/H | Automatic deslagging, within the starting control cabinet, main and auxiliary motor are variable frequency adjustable | Unit |
| 34 | D-2 | Buffer tank | 500L | SUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital thermometer, CIP cleaning balls and pure water and products inlets and outlets | Unit |
| 35 | D-3 | Centrifugal pump | 5T/H | SUS304, lift 24m, machanical seal | Unit |
| 36 | D-4 | Screw conveyor for waste | 1T/H | SUS304, the diameter is 200mm, and the length is about 5000mm | Unit |
| 37 | D-5 | Platform for separator | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=4000mm×4500mm×2000mm | Set | |
| 38 | D-6 | Cleaning water tank | 10000L | SUS304, PU insulation, airtight manhole, cone type cover, ladders, digital thermometer,glass sight level meter, over flow vent, adjustable feet and tie valve at the bottom, inside coil heating | Unit |
| 39 | D-7 | Centrifugal pump | 10T/H | SUS304, lift 24m, machanical seal | Unit |
| 40 | D-8 | Circulation tank | 5000L | SUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom | Unit |
| 41 | D-9 | Centrifugal pump | 10T/H | SUS304, lift 24m, machanical seal | Unit |
| 42 | D-10 | Ultra-filter | 3T/H | SUS304, with cleaning equipments, fully-automatic controlled, the main control parts all adopts international brand, with feeding pump | Set |
| 43 | D-11 | Temporary storage tank | 3000L | SUS304,singal layer tank, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve | Unit |
| 44 | D-12 | Centrifugal pump | 10T/H | SUS304, lift 24m, machanical seal | Unit |
| 46 | E.Concentrating system | ||||
| 47 | E-1 | Double effect falling film evaporator | 2T/H | Product contacting part material, SUS304, carbon steel support, evaporation self control, brix/temperature are all fully controlled, falling film evaporator, downstream type | Set |
| 48 | E-2 | Product tank | 1000L | SUS304,three layers, with dimple jacket, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom | Unit |
| 49 | E-3 | Rotor pump | 5T/H | SUS304 stainless steel, outlet pressure is 0.6MPa | Unit |
| 51 | F. Sterilization and juice filling system | ||||
| 52 | F-1 | Tubular UHT sterilizer | Q=1T/h | Tubular type, process flow parameter is 25~50℃——>115℃(15s) (sterilizing)——> 88℃ (hot filling),Spirax Sarco steam depressure valve, regulating valve, drain value, JUMO temperature sensor, Burkert tower water regulating valve, GEA/APV pneumatic valve, paperless temperature recorder, Simens PLC touch screen control, with self CIP cleaning system | Set |
| 53 | F-2 | Vacuum degasser | Q=1T/h | SUS 304, water-ciruclation vacuum pump, vacuum degree -0.08Mpa, differential pressure sensor level control, vertical multistage centrifugal pump, variable frequency control | unit |
| 54 | F-3 | Aseptic bag filling | 1T/h | Unit | |
Characteristics and advantages
The processing capacity is varied from 60 tons/day to 2000 tons/day.
1. The line Can deal with similar characteristics of fruits.
2. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue
3. Efficient crusher improved the high output percentage of apples and pears
4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage
5. The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency
6. Low-temperature vacuum evaporation Greatly reduce the flavor substances and nutrient losses
7. A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost
8. Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product
9. A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.
Productivity, quality and cost effectiveness
We attach importance to the productivity, quality and cost-effectiveness of fruit and vegetable processing equipment. Our high-tech processing machinery provides high operational value and helps you produce the highest quality final products. In terms of tomato or mango processing equipment, our optimized technology and special machines help to obtain high-quality sauce, sauce, mud and fruit juice.
Our professional expert team ensures the high efficiency and ideal performance of the whole series of fruit and vegetable processing equipment. We are committed to saving time in our equipment to process fruits and vegetables faster. We also apply this time efficiency to our manufacturing process in order to deliver your processing equipment as soon as possible.
