Active Member
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[China]
Address: No.680 Tingyi Road, Tinglin Industrial Park, Jinshan District, Shanghai, 201505, China
Contact name:Caroline Wang
Shanghai Beyond Machinery Co., Ltd |
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1000-100000LPH Ultra high temperature (UHT) milk processing line with aseptic package
| Brand Name: | Shanghai Beyond |
| Model Number: | BY-UM |
| Capacity | 5-200TPD |
| Raw material | Fresh cow milk, buffalo milk, goat milk, camel milk or milk powder, or both mixed |
| End product | Pure milk, UHT milk, long shelf life milk |
| Shelf life | 35-40days, 3months, 6months, 12months (keep at room temperature ) |
| Final product fat (%) | Semi-skimmed or double toned milk (1.5%); Full cream(3% or 6%); Toned milk(3%) |
| SNF | 8.5%(min) |
| Main material for machines | SUS304 or SUS316 |
| Package for end product | pouch / pillow/brick shape carton |
| Certification: | ISO9001/CE/SGS |
| Place of Origin: | China |
| Manufacturer history | More than 10years |
Description:
Shanghai beyond machinery co., ltd is specialized in supplying various kinds of milk processing line, including the pasteurized milk, UHT milk, flavored milk, yoghurt, cheese and butter, cream, condensed milk etc.
Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.
UHT milk process: milk transporting tank or vessels, milk filter and collection tank; cooling and storaging tank(milk chilly tank), Mixing/Blending and milk standardization, cream separation, UHT sterilizer(tubular type or plate type) homogenization, degassing, and filling
Features and advantages:
1. Processing capacity can be ranged from 2T/Day to 1000T/Day.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Machine list and Technical data for 8000LPH UHT milk plant :
| Flow No. | Name | Model | Main technical parameters | QTY (Units) |
| A | Milk reception unit | |||
| A-1 | Milk pump | 15T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | 2 |
| A-2 | Twin piping filter | 15T/H | Material-touch is SUS304 stainless steel, two pipe, stainless steel filter element 100 mesh | 2 |
| A-3 | Deaerator vessel | 15T/H | SUS 304 stainless steel, tangential feeding,bottom discharge | 2 |
| A-4 | Milk pump | 15T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | 2 |
| A-5 | Electromagnetic flowmeter | 15T/H | SUS 304, 4-20mA Signal output, pulse counting | 2 |
| A-6 | Buffer tank | 5000L | SUS304 stainless steel, PU insulation,conical head, sealed manhole, breathing valve,CIP cleaning ball, digital show thermometer, plate anti vortex, adjustable legs | 2 |
| A-7 | Milk pump | 15T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | 2 |
| A-8 | Milk clarifier | 10000L/H | Disk separator, automatic control, two-phase, started with frequency conversion, self-discharging | 2 |
| A-9 | Plate cooler | 15T/H | SUS304 stainless steel, one section, ΔT=16°C, outlet milk temperature is 4°C | 2 |
| Flowmeter | 15T/H | SUS 304, pointer type | 2 | |
| Subtotal | ||||
| B | Pre-pasteurization & storage unit | |||
| B-1 | Milk storage tank | 20000L | SUS304, 60mmPU insulation, skirt base, and inclined bottom discharging, Miller jacket, closed side manhole ladder, guardrail, digital thermometer,sampling valve, Germany JUMO temperature sensor, rambeau static pressure sensor, CIP cleaning ball, breathing valve, lateral mixing 960rpm | 4 |
| B-2 | Milk pump | 20T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | 1 |
| B-3 | Milk pump | 15T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | 1 |
| B-4 | Plate pasteurizer | 20T/H | Material-touch is SUS304 stainless steel,plate type, 5℃inlet ,85°C, 15s sterilize,4℃ outlet, temperature-automatic control, with temperature recorder, CIP cleaning, Spirax sarco steam depressure and control system | 1 |
| B-5 | High pressure homogenizer | 10T/H | 25MPa, including starting cabinet | 2 |
| Subtotal | ||||
| C | Milk Sterilization & Filling unit | |||
| C-1 | Tubular sterilizer | 10T/H | SUS304 stainless steel, aseptic tye, tubular type, inlet material temperature:20 ℃, sterilizing temperature:137℃, 5S, output temperature 30℃, Simens PLC automatic touch screen control, UK Spirax Sarco steam control system, imported flow meter, frequency converter, temperature sensor, stainless steel electric control cabinet | 1 |
| C-2 | Full-automatic vacuum degasser | 10T/H | Full-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64～-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing device | 1 |
| C-3 | High pressure homogenizer | 10T/H | 25MPa, including starting cabinet, frequency conversion control | 1 |
| C-4 | pillow filling machine | 500ml/bag,6000bags/hour | 1 | |
| C-5 | pillow filling machine | 1000ml/bag,6000bags/hour | 1 | |
| Subtotal | ||||
| D | Full automatic CIP system | |||
| D | Full-automatic CIP system | 3×3T | Three tanks, double circulation, full-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid & alkali tank with stirrer, PLC touch screen control, high & low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, electricity conductivity, flow rate switch, Shanghai YUAN brand progress pump 3 pieces, 20T/H, pumping lift 36M, ABB motor, plate heater on line temperature rising, 300L concentrated acid & alkali tank, tank material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. | 1 |
| R | CIP return pump | 30T/H | SUS316L stainless steel, pump lift 24 meters, mechanical seal, | 4 |
| Subtotal | ||||
| E | Water treatment system | |||
| E | Water softening system | 10T/H | Including 20m³ water box, multi medium filter, activated carbon filter, precision filter, cartridge filter, softener, 20T pure water box, piping connection, pumps(30T, 36m), valves, constant voltage control, etc. And also including filter medium like multi medium filter silica sand, shell activated carbon etc. | 1 |
| Subtotal | ||||
| Total price for equipment | ||||
| F | Installation unit | |||
| F-1 | Product piping system | Including the CIP pipeline, processing pipeline and sewage pipeline of all the equipment from Beyond, and also all the needed valves, meters, use SMS standard | 1 | |
| F-2 | Power piping system | Including equipment steam pipeline(carbon steel pipe), ice water
pipeline(Hot dip galvanized pipe), tap water(Hot dip galvanized ) and compressed air pipeline(carbon steel pipe), and also needed valves,meters, not including the insulation of the pipes, buyer connect main pipe to required position | 1 | |
| F-3 | Electrical distribution cabinets | Including the equipments' control cabinets from Beyond in the customer's factory site(made of stainless steel), with electrical control cabinet for the CIP system, the user will need to connect the electric power supply to the control cabinets | 1 | |
| F-4 | Electric installation materials | All the needed cable and related electric parts for installation will be provided by Beyond (cable, support, flexiable tube etc) | 1 | |
| F-5 | Installation and commissioning cost | Installation and commissioning on the equipments from seller's(Beyond) company,customer offer installation tools, like electric welding machine, argon arc welding machine, cutting machine, angle grinder, cutting slices, flat machine, stainless steel wire, carbon steel electrode, electric and argon gas, etc | 1 | |
| F-6 | Staff cost | Buyer will need to provide the round-trip tickets from china to buyer's factory,pay for the accomadation for the seller's engineers during the installation and commissioning period, in addition pay US$ 100 per day for each engineer. | 1 | |
| F-7 | Freight and package cost | send to shanghai port | 1 | |
