Active Member
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[China]
Address: No.680 Tingyi Road, Tinglin Industrial Park, Jinshan District, Shanghai, 201505, China
Contact name:Caroline Wang
Shanghai Beyond Machinery Co., Ltd |
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Complete set of 50000L /D YogurtGheeIce cream production line with cream separator
Figure shows ice cream ice cream processing equipment:
1. Ice cream mix preparation module containing
2. Water heater
3. Mixing and processing tank
4. Homogeniser
5. Plate heat exchanger
6. Control panel
7. Cooling water unit
8. Ageing tanks
9. Discharge pumps
10. Continuous freezers
11. Ripple pump
12. Filler
13. Manual Can filler,
14. Wash unit
DESCRIPTION
-Formulation:
The ingredients used in ice cream production are: fat;milk
solids-non-fat (MSNF);sugar/non-sugar
sweetener;emulsifiers/stabilisers;flavouring agents;colouring
agents.
-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid
ingredients can be either weighed or proportioned by volumetric
meters.
-Homogenisation and pasteurisation:
The ice cream mix flows through a filter to a balance tank and is
pumped from there to a plate heat exchanger where it is preheated
to 73 – 75deg for homogenisation at 140 – 200 bar, the mix is
pasteurised at 83 – 85deg for about 15 seconds then cooled down to
5deg and transferred to an ageing tank.
-Ageing:
The mix must be aged for at least 4 hours at a temperature between
2 to 5degc with continuous gentle agitation. Ageing allows time for
the stabiliser to take effect and the fat to crystallise.
-Continuous freezing:
•to whip a controlled amount of air into the mix;
•to freeze the water content in the mix to a large number of small
ice crystals.
-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage
Equipment list and technical parementers 30000L /D YogurtGheeIce cream production line with cream separator
| FLOW NO. | NAME | MAIN TECHNOLOGY PARAMETER | UNIT | QTY | MANUFACTURER |
| A | MILK RECEPTIONSTORAGE UNIT | ||||
| A-1 | Tanker unloading hose | 6 m | unit | 2 | Prepared by clients |
| A-2 | Milk pump | SUS304,Pump lift 24M,Mechanical Seal, ABB motor | set | 1 | BEYOND |
| A-3 | twin piping filter | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh | set | 1 | BEYOND |
| A-4 | flowmeter | 4-20mA signal output, with pulse counting | set | 1 | E+H |
| A-5 | plate-type cooler | SUS304,single stage,△T=16℃,discharge milk temp is 5℃ | set | 1 | BEYOND |
| A-6 | milk storage tank | SUS304 stainless steel,PU heat insulated,miller jaket ,side agitator, 960rpm, conical head,airtight manhole, breather valve,digital display thermometer,anti-eddy baffle,supporters with adjustable feet | set | 2 | BEYOND |
| A-6-a | Static Pressure Sensor | SUS304, 4-20mA signal output, range from 0-1 bar | set | 2 | LABOM |
| A-6-b | Temperature Sensor | SUS304, 4-20mA signal output, range from 0-200℃ | set | 2 | JUMO |
| A-7 | milk pump | SUS304 stainless steel,pump lift 24M, Mechanical Seal,ABB motor | set | 2 | BEYOND |
| A-8 | Powder & water mixer | material is SUS304, machinical sealing | pcs | 1 | BEYOND |
| A-9 | blending tank | material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,sample valve,digital show thermometer,anti vortex plate, adjustable legs | pcs | 2 | BEYOND |
| A-10 | milk pump | material is SUS304, pump lift is 24 meters, machinical sealing | pcs | 2 | BEYOND |
| A-11 | plate heater union | material is SUS304, one section, heating with hot water, △T1=50℃, automatic temperature control, with hot water barrel and hot water pump | pcs | 1 | BEYOND |
| A-12 | double pipe filters | material is SUS304, double pipe, stainless steel filter 100 meshes | pcs | 1 | BEYOND |
| B | PASTERLIZER, SEPARATOR, HOMOGENIZING UNIT | ||||
| B-1 | Pasteurizer | Plate-type pasteurizer, inlet temperature is 4℃, centrifugal seperation at 55℃, sterilzing temperature 95 ℃, product outlet at 5℃, Spirax Sarco steam control system, JUMO temperature sensor, paperless recorder | set | 1 | BEYOND |
| B-2 | cream seperator | three phase seperation, auto residue discharge, with stainless steel control box | set | 1 | BEYOND |
| B-3 | high pressure homogenizer | 25Mpa, with starting box included | set | 1 | BEYOND |
| C | BUTTER PROCESSING UNIT | ||||
| C-1 | Cream storage tank | material is SUS304,insulation,miller jacket, with decentration vertical agitator,conical head,sealed manhole,breather vent,digital show thermometer,anti vortex plate, adjustable legs | pcs | 1 | BEYOND |
| C-2 | Rotor pump | SUS304 stainless steel, Mechanical Seal, outlet press 0.6Mpa | pcs | 1 | BEYOND |
| C-3 | Cream Pasteurizer | Semi-auto plate-type pasteurizer, PID temperature automatic control, product inlet at 50℃,sterilzing temperature 85 ℃,holding time30S,7 ℃ product outlet, GEA stainless steel plate, Spirax Sarco steam control system, E+H temperature sensor, GEA/APV pneumatic valve, digital recorder and paperless recorder | set | 1 | BEYOND |
| C-4 | Cream storage tank | SUS304 stainless steel, dimple jacket,top off-center vertical agitator,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle, with adjustable feet | pcs | 1 | BEYOND |
| C-5 | Rotor pump | SUS304 stainless steel, Mechanical Seal, outlet pressure 0.6Mpa | pcs | 1 | BEYOND |
| C-6 | butter churner | SUS304, frequency adjustable, running speed 20-40rppm | pcs | 1 | BEYOND |
| C-7 | Butter trolly | SUS304 stainless steel, each set with stainless steel sieve for draining whey, with wheels | set | 1 | BEYOND |
| C-8 | Butter melt vat | Material-touch is SUS304 stainless steel, miller jacket, insulation,coil pipe inside, supporters with adjustable feet | PCS | 1 | BEYOND |
| C-9 | Rotor pump | SUS304 stainless steel, Mechanical Seal, outlet press 0.6Mpa | pcs | 1 | BEYOND |
| C-10 | cream settleing tank | material is SUS304,insulation, sealed manhole,breather vent,digital show thermometer,anti vortex plate, adjustable legs | pcs | 1 | BEYOND |
| C-11 | Rotor pump | SUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpa | pcs | 1 | BEYOND |
| C-12 | Ghee boiler | Material-touch is SUS304 stainless steel, insulation, dimple jacket, central vertical mixing, ball shape seal head, airtight manhole, breathing valve, digital display thermometer, anti-eddy baffle, s with adjustable feet | PCS | 1 | BEYOND |
| C-13 | Rotor pump | SUS304 stainless steel,Mechanical Seal,outlet press 0.6Mpa | pcs | 1 | BEYOND |
| C-14 | Ghee setting tank | Material-touch is SUS304 stainless steel, insulation, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, with adjustable feet | PCS | 1 | BEYOND |
| C-15 | Rotor pump | SUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpa | pcs | 1 | BEYOND |
| C-16 | separator | Disk separator, automatic control, two-phase, started with frequency conversion, self-discharging | pcs | 1 | BEYOND |
| C-17 | Ghee storage tank | Material-touch is SUS304 stainless steel, insulation, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet | PCS | 1 | BEYOND |
| C-18 | Rotor pump | SUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpa | pcs | 1 | BEYOND |
| C-19 | Ghee balance tank | Material-touch is SUS304 stainless steel, insulation, conical head, airtight hole, breathing valve, digital readout thermometer, anti-eddy baffle, with adjustable feet | PCS | 1 | BEYOND |
| C-20 | ghee packing machine | suitable for pet jars 500 & 1000ml, capacity required is 10 jars per minute. | pcs | 1 | BY CLIENT |
| C-21 | Packing table | SUS04,size:1*2m | pcs | 14 | BEYOND |
| D | Yoghurt unit | ||||
| D-1 | Fermentation tank | SUS304 stainless steel, three layers, dimple pad jacket,PU insulation, central vertical agitator with double blend speed:15 round per minute and 30 round per minute, material inlet and outlet, CIP cleaning ball, breathing valve, digital thermometer, air-tight manhole, sight glass, sample valve, adjustable legs | PCS | 6 | BEYOND |
| D-2 | Rotor pump | SUS304 stainless steel,mechanical seal,outlet pressure 0.6MPa | PCS | 1 | BEYOND |
| D-3 | Plate cooler | SUS304 stainless steel, one section,large gap,ΔT=25°C, milk outlet temperature is 20°C | PCS | 1 | BEYOND |
| D-4 | Rotor pump | SUS304 stainless steel,mechanical seal,outlet pressure 0.6MPa | PCS | 1 | BEYOND |
| D-5 | Rotor pump | SUS304 stainless steel,mechanical seal,outlet pressure 0.6MPa | PCS | 1 | BEYOND |
| D-6 | Fermentation platform | SUS304 stainless steel, 12000*800*2500mm | PCS | 1 | BEYOND |
| D-7 | Quarg separator | Disk separator, automatic control, two-phase, started with frequency conversion, self-discharging | pcs | 1 | BY CLIENT |
| D-8 | Rotor pump | SUS304 stainless steel,mechanical seal,outlet press 0.6MPa | PCS | 1 | BEYOND |
| E | Blending unit for yoghurt | ||||
| E-1 | Emulsification tank | material is SUS316L stainless steel,insulation,bottom high speed
share,conical head,sealed manhole,breather vent,CIP cleaning
ball,simple valve,digital show thermometer,plate anti-vortex, adjustable legs | PCS | 2 | BEYOND |
| E-2 | Milk pump | SUS316L stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 | BEYOND |
| E-3 | Twin piping filter | Material-touch is SUS316L stainless steel, two pipe, stainless steel filter element 100 mesh | PCS | 1 | BEYOND |
| E-4 | Operations platform | SUS304 stainless steel, 4000*1200*1200mm | PCS | 1 | BEYOND |
| E-5 | Blending tank | material is SUS316L stainless steel,insulation,with decentration
agitator,conical head,sealed manhole,breather vent,CIP cleaning
ball,simple valve,digital show thermometer,plate anti vortex, adjustable legs | PCS | 3 | BEYOND |
| E-6 | Milk pump | SUS316L stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 | BEYOND |
| E-7 | Yoghurt Pasteurizer | Plate-type pasteurizer, product contacting part is made of 316L, inlet temperature is 4℃,sterilzing temperature 93 ℃, product outlet at 40℃/ 4℃, Spirax Sarco steam control system, JUMO temperature sensor, paper-less recorder | set | 1 | BEYOND |
| E-8 | Temperature holding tank | Material SUS 304, holding time: 600seconds, rock wool insulation, built-in coiled tubes, stainless steel tanks | set | 1 | BEYOND |
| high pressure homogenizer | product contacting part is made of 316L, 25Mpa,with starting box included | set | 1 | BEYOND | |
| F | High level filling unit for yoghurt | ||||
| F-1 | High level tank | SUS316L stainless steel, PU insulation, conical head, off-center agitator,sealed manhole, breathing valve, digital show thermometer, plate anti vortex, adjustable legs | PCS | 2 | BEYOND |
| F-2 | High level platform | SUS304 stainless steel, 4000*3500*2200mm | PCS | 1 | BEYOND |
| F-3 | Plastic cup filling machine for yoghurt | used for filling yoghurt, Auto filling, auto sealing, 500ml/cup, 2400cups/hour | PCS | 4 | BEYOND |
| G | Ice cream unit | ||||
| G-1 | Pasteurizing tank | Material-touch is SUS304 stainless steel, Dimple jacket, insulation, off-center vertical mixing, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet | PCS | 1 | BEYOND |
| G-2 | Rotor pump | SUS304 stainless steel,Mechanical Seal,outlet press 0.6Mpa | pcs | 1 | BEYOND |
| G-3 | high pressure homogenizer | product contacting part is made of 316L, 25Mpa,with starting box included | set | 1 | BEYOND |
| G-4 | plate-type cooler | SUS316L,single stage,△T=30℃,discharge temp is 5℃ | set | 1 | BEYOND |
| G-5 | Flavouring tank | SUS304 stainless steel,single Layer,off-center vertical agitator,half open cover, diaphragm metering pump, with adjustable feet | pcs | 1 | BEYOND |
| G-6 | Ice cream aging tank | SUS304 stainless steel, three layers, dimple pad jacket, insulation with PU material, central vertical agitator with double blend speed: 30 round per minute, material inlet and outlet, CIP cleaning ball, breathing valve, digital thermometer, air-tight manhole, sight glass, sample valve, adjustable legs | PCS | 3 | BEYOND |
| G-7 | Rotor pump | SUS304 stainless steel,mechanical seal,outlet press 0.6MPa | PCS | 1 | BEYOND |
| H | Hot water system | ||||
| H-1 | Hot water tank | SUS304, double Laye, airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, acid spraying nozzel, sample valve | pcs | 1 | BEYOND |
| H-2 | centrifugal pump | SUS304, 24m lift, mechanical seal, ABB motor | pcs | 1 | BEYOND |
| H-3 | Plate heater | SUS 304, steam direct heating, max pressure is 0.8Mpa, one time termperatuing raising 30 degree. | pcs | 1 | BEYOND |
| H-4 | temperature control system | UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument | set | 1 | BEYOND |
| I | CIP system | ||||
| I | Full-auto CIP system | SUS304 stainless steel material,2 circuits,Concentrated acid/alcali tank adding system based on US technology, 300L×2 acid/alcali Concentrate tanks | set | 1 | BEYOND |
| R-1~4 | CIP return pump | SUS304 stainless steel,pump lift 24M, Mechanical Seal | pcs | 4 | BEYOND |
| R-5~8 | CIP return pump | SUS304 stainless steel,pump lift 24M, Mechanical Seal | pcs | 4 | BEYOND |
