Active Member
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[China]
Address: No.680 Tingyi Road, Tinglin Industrial Park, Jinshan District, Shanghai, 201505, China
Contact name:Caroline Wang
Shanghai Beyond Machinery Co., Ltd |
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12 months Shelf life 1500LPH UHT Dairy Processing Plant from Milk Powder Or Fresh Milk
Brief introuction of UHT dairy processing plant
| Brand Name: | Shanghai Beyond |
| Model Number: | BY-UM |
| Capacity | 5-200TPD |
| Raw material | Fresh cow milk, buffalo milk, goat milk, camel milk or milk powder, or both mixed |
| End product | Pure milk, UHT milk, long shelf life milk |
| Shelf life | 35-40days, 3months, 6months, 12months (keep at room temperature ) |
| Final product fat (%) | Semi-skimmed or double toned milk (1.5%); Full cream(3% or 6%); Toned milk(3%) |
| SNF | 8.5%(min) |
| Main material for machines | SUS304 or SUS316 |
| Package for end product | plastic pouch |
| Certification: | ISO9001/CE/SGS |
| Place of Origin: | China |
| Manufacturer history | More than 10years |
Description:
Shanghai beyond machinery co., ltd is specialized in supplying various kinds of milk processing line, including the pasteurized milk, UHT milk, flavored milk, yoghurt, cheese and butter, cream, condensed milk etc.
Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.
UHT milk process: milk transporting tank or vessels, milk filter and collection tank; cooling and storaging tank(milk chilly tank), Mixing/Blending and milk standardization, cream separation, UHT sterilizer(tubular type or plate type) homogenization, degassing, and filling
Features and advantages:
1. Processing capacity can be ranged from 2T/Day to 1000T/Day.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Equipment list and technical details:
| Flow No. | Name | Size | Main technology parameter | Unit | QTY |
| A | Milk collection and storage unit | ||||
| A-1 | chiling tank | V=3000L | SUS304 stainless steel,dimple pad jacket,attached with compressor, temperature automatic control, sealed manhole, breath valve, CIP spray ball, entire frame support | pcs | 2 |
| A-2 | milk transport tank | V=5000L | SUS304 stainless steel, PU insulation, devided to 2 chambers, saddel type legs, with two manholes, spray balls, product outlet etc | pcs | 1 |
| A-3 | loadometer | maximum weighing 15T | PCS | 1 | |
| A-4 | Milk pump | 10T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
| A-5 | Twin piping filter | 5T/H | SUS304 stainless steel, two pipes, stainless steal filter element 100 mesh | Set | 1 |
| A-6 | Milk cooling tank | 3000L | SUS304 stainless steel,dimple pad jacket,equipped with compressor,temperature automatic control,sealed manhole, breath valve, CIP spray ball, entire frame support | Set | 2 |
| A-7 | Milk pump | 3T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
| A-8 | Milk pump | 10T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
| A-9 | powder and liquid mixer | 10T/h | SUS304,horizontal type | set | 1 |
| B | pasteurizing unit | ||||
| B-1 | plate pasteurizer | 1T/H | SUS304 stainless steel, plate type, product inlet temperature 5℃, cream separator temperature 55℃,homogenizer temperature 65℃, pasteurization temperature 72-95℃,15S,output temperature 5℃,semi-automatic control | Set | 1 |
| B-2 | High pressure homogenizer | 1T/H | 25MPa, including starting cabinet | PCS | 1 |
| B-3 | buffer storage tank | 2000L | material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs | PCS | 1 |
| B-4 | Milk pump | 3T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
| C | Sterilization & Filling unit | ||||
| C-1 | Tubular sterilizer | 1-1.25T/H | SUS304 stainless steel, aseptic tye, tubular type, inlet temperature 5℃, sterilization parameters:137℃,4S,output temperature 10-20℃,PLC automatic control | Set | 1 |
| C-2 | Full-automatic vacuum degasser | 1-1.25T/H | Full-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64～-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing device | PCS | 1 |
| C-3 | High pressure homogenizer | 1-1.25T/H | 25MPa, including starting cabinet, frequency conversion control | PCS | 1 |
| C-4 | Aseptic pouch filling machine | one head,4500pcs/hour, 250ml/pcs | PCS | 1 | |
| C-5 | belt conveyor | material SUS304, length 4m | PCS | 1 | |
| D | CIP system | ||||
| D-1 | Semi-automatic CIP system | 3×0.8T | SUS304 stainless steel, conjoined structure with single cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 50L×2 acid/alkali concentrate tanks | Set | 1 |
| D-R | CIP return pump | 20T/H | SUS316L stainless steel, pump lift is 24 meters, mechanical seal | Set | 3 |
| E | ACCESSORY EQUIPMENTS | ||||
| E-1 | chiller | air-cooled compressor,with F22 as chilling medium, 20000Kcal, with ice water tank and ice water pump | pcs | 1 | |
| E-2 | steam boiler | Q=500Kg/h | coal-burning type, steam pressure 8bar, with water treatment and dust remover | pcs | 1 |
| E-3 | air compressor | Q=1m3/min | screw type air compressor, include air storage tank, cold drier unit etc | pcs | 1 |
| E-4 | RO water treatment system | 2T/h | including sand filter, carbon filter, ion exchange,one stage RO system, automatic control | SET | 1 |
| E-5 | water tank | 5000L | SUS304, single layer | SET | 2 |
| F | Installation part | ||||
| F-1 | Stainless steel piping system | Including CIP system and all product pipe line of whole preparation unit up to filling part, SMS standard, ¢63, ¢51, ¢38 | Set | 1 | |
| F-2 | Power piping system | Power pipe line of whole preparation stage till filling part, not include heat insulation | Set | 1 | |
| F-3 | Electric controling box | Control all equipments of whole preparation stage up to filling part | Set | 1 | |
| F-4 | Electric installation material | Electric installation material of all equipments of whole preparation stage up stoped at filling part | Set | 1 | |
| F-5 | Mounting and debugging fee | Domestic mounting and debugging of all machines offered by Beyond (if out of China, the buyer should pay the round-air ticket fee and road cost , the food and hotel fee person per day for subsidy) | Set | 1 | |
Factory preparation requirement for 1500LPH UHT Dairy Processing Plant from Milk Powder Or Fresh Milk
| Product Name | 5-200TPD Long shelf life UHT milk line |
| Processing line type | Complete turn-key project |
| Power consumption(Kw) | energy saving type, about 100-500kw, |
| Operator needed | About 4-18persons |
| Cooling water consumption | About 60-500M3 |
| Steam consumption | About 200-4000T/H, |
| Factory space needed | About 400-6000Sqm |
| Warranty | 12 months |
