Active Member
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[China]
Address: No.680 Tingyi Road, Tinglin Industrial Park, Jinshan District, Shanghai, 201505, China
Contact name:Caroline Wang
Shanghai Beyond Machinery Co., Ltd |
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mutifuntional cheese vat, soft cheese, white cheese making machine
Specific Description
Normalized or low-fat pasteurized milk send to to the cottage cheese production. For this purpose, the normalized mix is pumped into the 500L Universal milk storage tank (poz.17) with cutting device. Heated to a temperature of 28-32 ° C, add leaven and rennet extract (based on 1 g of the mixture per ton), 40% water solution of calcium chloride (based on 400 g per 1 ton of the mixture) and leave for fermenting for 6-10 hours .
The resulting cottage cheese clot cut into cubes cutting device. Cut clot left to rest for 30 to 60 minutes to isolate the whey. The curd is poured in Coarse or Mylar bags, filling them at least three-quarters, and placed in a cottage cheese press trolleys (poz.18). Compression continues until the desired mass fraction of cottage cheese moisture. After pressing, the cheese is packaged at the packing machine in the cups with platin (poz.19). Packaged cheese is cooled to a temperature of (4 ± 2) ° C. in the refrigerating chamber/
For baked sour milk (baked fermented milk) a very high quality milk to be selected. The normalized pasteurized and homogenized milk comes from pasteurization & cooling unit (item 5) in to the 500L Universal milk storage tank (poz.20), heated and pasteurized here at t = 90-92oC delayed 3-5 hours in order to obtain a light - cream color and baked taste, then the milk is cooled to fermentation temperature t = 41-45° C and make a lyophilized (dry) ferment consisting of Streptococcus thermophilus, stirred for 15 minutes and set the parameters of the automatic controlled fermentation.
After mixing the mixture is left to rest for fermentation. The duration of fermentation is from 6 to 8 hours. After fermenting the clot cooled to a temperature (16 ± 2) ° C with occasional mixing. The cooled product is fed to a Poly-Pak packing machine (pos. 23) and plastic cups filling machine (pos.16), with a pump for viscous products (pos.14). Packaged fermented baked milk, put in food boxes and sent to the cooling chamber for storing for saling .
| Raw material | Milk with fat 3,8% |
| Production capacity | 20000 l/24 hours (2 times) |
| Final product (example) | Pasteurized milk fat 3,2% - 6929kg; Pasteurized milk fat 2,5% - 6756 kg; Sour cream fat 15% - 229 kg; Sour cream fat 20% - 463 kg; Sour cream fat 30% - 330 kg; Kefir fat2,5% - 3765 kg; Fermented baked milk , fat 2,5%, 470 kg. Cottage cheese fat 0,2% - 67 кг; Cottage cheese fat 5% - 69 кг; |
| Product packing | Milk–Polipack; Kefir – Polipack and plastic cup; Sour cream– plastic cup; Cottage cheese – plastic cup. |
| Workers | 8 persons |
| Workshop area | 288 м2 |
| installed capacity, кВт/h | 172 |
| Power consumption, кВт/h | 48 - 94 |
| Steam consumptiom, kg/h | 680 |
| Water consumption | 15 м3/24 hours |
Equipment list of 20000L/D Butter & Cheese Processing Line
| NO. | FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY |
| 1 | A | MILK RECEIVE AND STORAGE UNIT | ||||
| 2 | A-1 | electronic scale | maximum weighing 1000KG | pcs | 1 | |
| 3 | A-2 | milk weighing tank | V=300L | made of SUS304 stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball | pcs | 1 |
| 4 | A-3 | milk acceptor | V=500L | SUS304 stainless steel,single layer,CIP cleaning ball | pcs | 1 |
| 5 | A-4 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 |
| 6 | A-5 | twin piping filter | Q=10T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter 100 Mesh | pcs | 1 |
| 7 | A-6 | Plate cooler | Q=10T/h | SUS304 stainless steel,one stage,ice water cooling, 20-4℃ | pcs | 1 |
| 8 | A-7 | Milk storage tank | 10000L | SUS304 stainless steel, heat insulated,dimple jacket,off-center vertical agitator, conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 2 |
| 9 | A-8 | Milk storage tank | 5000L | SUS304 stainless steel, heat insulated,dimple jacket,off-center vertical agitator, conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 2 |
| 10 | A-9 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 2 |
| 11 | subtotal: | |||||
| 12 | B | BLENDING/HOMOGENIZER/PASTEURIZE UNIT | ||||
| 13 | B-1 | plate type pasteurizer | 5T/h | SUS304 stainless steel, plate type, inlet temperature 4℃, pasteurizing temperature 85℃, holding tube 15S for milk ,outlet temperature 4/40℃, PID temperature auto control,include Spirax Sarco steam control system,milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etc | pcs | 1 |
| 14 | B-2 | Cream separator | 5T/h | Disk separator, automatic control, three-phase, started with frequency conversion, self-discharging | pcs | 1 |
| 15 | subtotal | |||||
| 16 | C | BUTTER UNIT | ||||
| 17 | C-1 | Cream buffer tank | 2000L | Material-touch is SUS304 stainless steel, insulation, top off-center vertical agitator, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet | PCS | 1 |
| 18 | C-2 | Milk pump | 5T/H | Material-touch is SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
| 19 | C-3 | plate type pasteurizer | 1T/h | SUS304 stainless steel, plate type, inlet temperature 4℃, pasteurizing temperature 85℃, holding tube 15S ,outlet temperature 4/40℃, PID temperature auto control,include Spirax Sarco steam control system,milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etc | pcs | 1 |
| 20 | C-4 | Cream storage tank | 1000L | Material-touch is SUS304 stainless steel, insulation,dimple jacket, frame vertical agitator, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet | PCS | 2 |
| 21 | C-5 | Milk pump | 5T/H | Material-touch is SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
| 22 | C-6 | Butter Churner | 1000L | SUS304,stainless steel power distribution cabinet,Frequency control of motor speed, spray cooling, with transparent protective cover | PCS | 1 |
| 23 | C-7 | Butter melting vat | 1000L | Material-touch is SUS304 stainless steel, insulated, miller jacket, coil pipe indide equipped, open cover, supporters with adjustable feet | PCS | 1 |
| 24 | C-8 | Milk pump | 5T/H | Material-touch is SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
| 25 | C-9 | Ghee boiler | 500L | Material-touch is SUS304 stainless steel, insulated, miller jacket, top vertical mixing, ball shape seal head, airtight manhole, breathing valve, digital display thermometer, anti-eddy baffle, supporters with adjustable feet | PCS | 2 |
| 26 | C-10 | Milk pump | 5T/H | Material-touch is SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
| 27 | C-11 | separator | 0.5T/h | Disk separator, automatic control, two-phase, started with frequency conversion, self-discharging | pcs | 1 |
| 28 | C-12 | Ghee storage tank | 1000L | Material-touch is SUS304 stainless steel, insulation, conical head, airtight manhole, breathing valve, digital display thermometer, anti-eddy baffle, supporters with adjustable feet | PCS | 1 |
| 29 | C-13 | Milk pump | 5T/H | Material-touch is SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
| 30 | C-14 | butter packing machine | pcs | 1 | ||
| 31 | C-15 | Ghee filler | pcs | 1 | ||
| 32 | subtotal: | |||||
| 33 | D | Butter & Cheese unit | ||||
| 34 | D-1 | Cheese vat | 5000L | SUS304, honeycomb jacket for heating or cooling, with agitator, temperature sensor, can be tilted horizontally, water drainage, residue discharge outlet | PCS | 1 |
| 35 | D-2 | Cheese milling machine | 500KG/H | SUS304 | set | 1 |
| 36 | D-3 | Cheese presser | 500KG/H | SUS304, pneumatic press | set | 1 |
| 37 | Moulds | SUS304, 20KG/piece | set | 50 | ||
| 38 | D-4 | Cheese remaker | 500KG/H | SUS304 | PCS | 1 |
| 39 | D-5 | Cheese cutting machine | 500KG/H | SUS304 | PCS | 1 |
| 40 | D-6 | Cheese vat | 2000L | SUS304; Turning type, easy for pouring out cheese; With cutting knives, made of acid-resistant steel. Mechanical agitator, of sanitary construction. Automatic whey draining, automatic turning over. With a system of heating curd with hot water,With a system spreading of process water onto the entire surface. Dynamic temperature adjustment and measurement.CIP cleaning/disinfection, automatic control | PCS | 1 |
| 41 | D-7 | Acidification tank | 500L | SUS304 stainless steel, each set with stainless steel sieve for draining whey, with wheels, for cutting the big block to small blocks, connect with whey collection tank, valves and pumps | set | 2 |
| 42 | D-8 | Cuttingcookingstretchingmoulding system | 200KG/H | elevator with feed funnel, automatic control, cutting
curdcookingstretchingmoulding, Capacity: 100-200kg/h, Include : cutting curdcookingstretchingmoulding, stretching speed adjustable, hot water generating and recirculation system, moulds size: 2.5kg per pipece, also include valves, filter, pump and piping for water rout | pcs | 1 |
| 43 | D-9 | Cooling vat | 1200L | material SUS316L, single layer vessel, with wheels, Drain valve, overflow pipe | pcs | 1 |
| 44 | D-10 | Brining vat | 1000L | material SUS316L, single layer vessel, with wheels, Drain valve, overflow pipe | pcs | 1 |
| 45 | D-11 | Vacuum packing machine for cheese | 500KG/H | SUS304,auto vacuuming,and sealing,Capacity: 500kg/d,Size :250g,150g,10kg,17kg | pcs | 1 |
| 46 | subtotal: | |||||
| 47 | E | WHEY PROCESSING UNIT | ||||
| 48 | E-1 | Whey storage tank | 10000L | SUS304 stainless steel, heat insulated,off-center vertical agitator, conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 2 |
| 49 | E-2 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 |
| 50 | E-3 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 |
| 51 | subtotal: | |||||
| 52 | F | CIP UNIT | ||||
| 53 | F | CIP system | 3*2000L | Three tanks, single circulation, Semi-auto CIP, double layers insulation tank, tank material SUS304 stainless steel, plate heater, acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 20T/H, pumping lift 36M,200L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. | pcs | 1 |
| 54 | R | return pump | Q=20T/h | SUS316L stainless steel, pump lift 24M,Mechanical Seal | pcs | 3 |
