Active Member
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[China]
Address: No.680 Tingyi Road, Tinglin Industrial Park, Jinshan District, Shanghai, 201505, China
Contact name:Caroline Wang
Shanghai Beyond Machinery Co., Ltd |
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Complete Turn-key Project fresh orange juice refining and concentrating line with 200L drum filling
Shanghai Beyond Machinery Co., Ltd. is a professional machinery manufacturer based on technical developing. Combining with R&D, manufacturing, installation debugging and training, we are engaged in producing the liquid projects used in Dairy,Fruit &Vegetable juice,Beverage,Tea,Brewing,Flavoring,Pharmacy,Egg,Bone & Meat processing and Daily chemical products etc.
. We have cooperated with the same occupations from domestic and international to introduce and develop many advanced procedures of manufacturing and designing.
With so many excellent staffs in technical and marketing, we are distributing in a more flexible and invigorative working surrounding development and helping our customers more success in the corresponding areas by offering better products and service.
We supply all kinds of dairy processing line, for turnkey projects, include designing, equipment manufacturing, installation, commissioning and training workers etc.
Complete Turn-key Project Fresh Orange Processing Line ISO9001/CE/SGS
Features of citrus processing line
1. Wide range of raw fruits are available, this line is applicable for all kinds of orange society fruits with similar characteristic, such as citrus, lemon, orange, pomelo, grapefruit etc.
2. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: debitterizing, deacidification, oil refiner, evaporation etc.
3. According to different investment value and product structure, client can require average, middle level or high level processing equipments.
4. End product with pure flavor, bright color, and high output percentage;
Specifications:
| Brand Name: | Shanghai Beyond |
| Model Number: | BY-OL |
| Capacity | 2-50T/H |
| Raw material | Fresh orange, tangerine, Citrus, Lemon, Grapefruit |
| End product | NFC fresh juice, concentrated juice, essential oil, orange flesh, cystospore |
| Juice yield | ≥ 90% |
| Final product brix | 7-12brix(for orange juice) |
| Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton |
| Certification: | ISO9001/CE/SGS |
| Main material for machines | SUS304 or SUS316 |
| Place of Origin: | China |
| Manufacturer history | More than 10years |
| Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
| Power consumption(Kw) | energy saving type, about 100-500kw, |
| Operator needed | About 6-20persons |
| Cooling water consumption | About 80-300M3 |
| Steam consumption | About 300-5000T/H, |
| Factory space needed | About 500-5000Sqm |
| Warranty | 12 months after commissioning |
| After sales service | Engineers available to service machinery overseas |
Commercial terms
*Terms of Payment: 40% TT as down payment, the balance before loading,
or 100%L/C at sight against shipping documents ;
*Offer duration and Validity: the quote be valid in 30 days since the price date
*Delivery time: 120 days after receive TT deposit or formal 100% L/C, upon approval on technical drawings and specifications by client.
*Duration of Guarantee:
1. within 12 months since the installation and commissioning of equipment are finished, If the defects of equipment and spare parts result from the seller, the seller will supply spare parts and maintenance by free of charge. If the defects result from the buyer’s improper use of equipment, seller will charge the cost of maintenance and spare parts.
2. After 12 months since the installation finished, if the equipment and spare parts are defected, the seller will charge the cost of maintenance and spare parts.
3. If Buyer request Seller and engineer to Buyer's factory, buyer should supply seller’s workers the round trip air tickets and $80 dollars for each worker per day. And the local traffic, accommodation and lodging fees should also be available.
*installation terms:
1. 50-60 days for installation and commissioning.
2. BEYOND CO., provide installation, commissioning of all equipment supplied by BEYOND CO., as stated in the quotations.
3. buyer provide round way air tickets,local traffic , room and board,in addition pay $100 per day for each engineer.
| Quotation of 5T/H mango & plum concentrated cloudy juice processing line | ||||||
| Part 1: technical process equipment quotation list | ||||||
| Flow NO | Name | Model | Specification | Unit | Qty | Manufacturer |
| A | Fresh fruit washing unit | |||||
| A-1 | clapboard elevator | 5T/h | SUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material Size:5000*800*500mm motor power:1.5kw | PCS | 1 | BEYOND |
| A-2 | brush washer | 5T/h | material is SUS304, size of the machine is 3000×1250×1850, imported transducer, with manual fruit pusher,at bottom with spraying device for tap water spraying,motor power:1.5kw | PCS | 1 | BEYOND |
| A-3 | air-blow surfing washer and sorting machine | 5T/h | stainless steel centrifugal pump ; oxygen pump; speed can be adjustable,size of elevator and sorting roller is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding Checkered plates Size:6500*1000*1500 motor power:3.7kw | PCS | 1 | BEYOND |
| A-4 | clapboard elevator | 5T/h | SUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material Size:7500*800*500mm motor power:2.2kw | PCS | 1 | BEYOND |
| Subtotal: | ||||||
| B | mango/plum pulping unit | |||||
| B-1 | plum Destoner | 5T/H | SUS304 frame,speed is adjustable by transducer,rubber roller diameter is 295mm, Blade roller diameter is 298mm, Size:1320*1106*1300mm motor power:4kw | PCS | 1 | BEYOND |
| B-2 | crushing machine | 5T/H | material is 304,it is composed by feed hopper,side cap,body,principal axis,bearing pedestal,motor,frame,discharge hopper,ect. | PCS | 1 | BEYOND |
| B-3 | Plum seed re-washer | 5T/H | SUS305 frame,speed is adjustable by transducer,Size:1500*650*1310 motor power:7.5kw | PCS | 1 | BEYOND |
| B-4 | Mango Destoner | 5T/H | SUS304 frame,speed is adjustable by transducer,rubber mover plate,with brush,Size:1800*910*2050,power:18.5kw | PCS | 1 | BEYOND |
| B-5 | screw conveyer for fruit core | made of SUS304 stainless steel, diameter of the screw is 300mm,U shape,length:3000mm,motor power:3kw | PCS | 1 | BEYOND | |
| B-6 | temporary storage tank | 1000L | SUS304,single layer,CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legs | PCS | 1 | BEYOND |
| B-7 | screw pump | 10T/H | transducer adjust the speed, pressure at outlet is 0.6Mp,stainless steel rotor,food grade rubber stator. | PCS | 1 | BEYOND PARTNER |
| B-8 | platform for destoner | mild steel supporter, on surface with stainless steel checkered plate,double floor structure, dimension is 5000mm×3000mm×5000mm,water drainage in central,stainless steel handrail and staircase | PCS | 1 | BEYOND | |
| B-9 | tubular heater | 5T/H | SUS304. Tubular heating, with imported steam reducing valve system, temperature is automatic controled, with thermometer at outlet | PCS | 1 | BEYOND |
| B-10 | single stage pulping machine | 5T/H | SUS304,frequency control of motor speed,960-1350rpm,stainless steel mesh screen,Size:1760*800*1500,motor power 15kw | PCS | 1 | BEYOND |
| B-11 | refiner | 5T/H | SUS304,stainless steel net hole ,variable frequency speed control,with adjustable outlet pressure | PCS | 1 | BEYOND |
| B-12 | screw conveyer for fruit core | made of SUS304 stainless steel, diameter of the screw is 300mm,U shape,length:3000mm,motor power:3kw | PCS | 1 | BEYOND | |
| B-13 | temporary storage tank | 1000L | SUS304,single layer,CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legs | PCS | 1 | BEYOND |
| B-14 | screw pump | 10T/H | transducer adjust the speed, pressure at outlet is 0.6Mp,stainless steel rotor,food grade rubber stator. | PCS | 1 | BEYOND PARTNER |
| B-15 | platform for pulping machine | mild steel supporter, on surface with stainless steel checkered plate,double floor structure,dimension is 3000mm×2500mm×5000mm,water drainage in central,stainless steel handrail and staircase. | PCS | 1 | BEYOND | |
| Subtotal: | ||||||
| C | evaporator and concentrating unit | |||||
| C-1 | buffer storage tank | 3000L | material is SUS304 stainless steel, with PU isolation, cone top, outlet at bottom with flange connected,sealed manhole,ladder,high/low level probe, sample valve, top mounted standing agitator, anti-eddy plate at bottom, digital indicator thermometer, CIP spraying ball, adjustable legs | PCS | 2 | BEYOND |
| C-2 | centrifugal pump | 10T/H | sanitary food grade, mechanical seal,ABB motor,pump head is 36m | PCS | 1 | BEYOND |
| C-3 | double effects forced circulation evaporator | 2.5T/H | SUS304 material,full-auto PLC control, UK imported steam reduction and adjusting valve system, imported temperature sensor, differential pressure controller,use tower water for cooling | PCS | 1 | BEYOND |
| C-4 | batch storage tank | 5000L | material is SUS304 stainless steel, single layer, digital show thermometer,sample valve,airtight manhole, ladder, high/low level sensor, standing type off-side agitator, anti-eddy plate, CIP cleaning ball, adjustable supporters | PCS | 2 | BEYOND |
| C-5 | rotary pump | 3~5T/H | SUS304,use food grade rubber as gasket, inside is mirrow polished, frequency controled | PCS | 1 | BEYOND |
| Subtotal: | ||||||
| D | Sterilization and filling system | |||||
| D-1 | tube-in-tube sterilizer | 1.5T/H | SUS304 stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 110℃,60S | PCS | 1 | BEYOND |
| D-2 | degassing machine | 1.5T/H | Full-automatic control,frequency converted material pump,combine with sterilizer,vaccum degass pump,differential pressure sensor | SET | 1 | BEYOND |
| D-2 | aseptic drum filler | 1.5T/H | sterilized by steam, auto-control, double filling heads | PCS | 1 | BEYOND PARTNER |
| Subtotal: | ||||||
| CIP system | ||||||
| E-1 | semi-autmatic cip system | 2T×3 | external of CIP liquid storage tank is SUS304 stainless steel,inner is SUS316L,volume of CIP acid/alcali tanks are 2000L , with coil tubes inside of tanks for steam heating the CIP liquid, temperature is auto controled, two cleaing circuit, USA acid/alcali adding system, with small troley for acid/alcali concentrate storage barrel, one centrifugal pump(20T/h,pump head 36m) | SET | 1 | BEYOND |
| R | CIP return pump | 20T/H | food sanitary grade, self-priming, mechanical seals | SET | 2 | BEYOND |
| Subtotal: | ||||||
| total equipment price | ||||||
| project installation and others | ||||||
| F-1 | product piping system | National standard | include CIP pipes, product piping system, valves, meters in the main workshop, SMS standard, include installation material for CIP system | SET | 1 | BEYOND |
| F-2 | non-product system | National standard | include all steam piping, cold water piping, tap water and compressed air piping, include the insulation for the pipes | SET | 1 | BEYOND |
| F-3 | electric cabinets | National standard | include all the electric control boxes in the main workshop, and also include the closets in the local site(made of stainless steel),include electric control box for the CIP system | SET | 1 | BEYOND |
| F-4 | electric distributing system | National standard | include the electric cable and bridges, cables, and control system, design a master control box in central, with separate control box at exact point to control exact processing part, prepare reserved button for future additional use | SET | 1 | BEYOND |
| F-5 | installation and commissioning cost | installation and commissioning on the equipments from seller's company, the buyer take charge of the round way traffic cost from china to buyer's factory,pay for the accomadation for the seller's engineers during the installation and commissioning period, in addition pay USD 80 per day for each engineer | SET | 1 | BEYOND | |
| F-7 | Freight and packing | send to shanghai port | SET | 1 | BEYOND | |
