Active Member
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[China]
Address: No. 12, Chuangxing Road, Baisha, Humen Town, Dongguan, Guangdong, China
Contact name:Calin Deng
GUANGDONG RUIHUI INTELLIGENT TECHNOLOGY CO., LTD. |
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The automatic punching machine is a feeding machine for
cold-squeezing ferrule parts, and is an ideal machine for technical
transformation of punching machines.
The feeder overcomes the shortcomings of the domestic and
international press feeders. For example, the RF20SD-0R11 robot
feeding device in Japan is integrated with the punching machine, feeding from the lateral (side), the structure is complicated,
the assembly, manufacturing and maintenance are difficult, the
price is expensive, and it is not suitable for the vertical feeding
requirement of the punch in China.
The structure of RF20SD-0R11 is the output shaft of the crankshaft
on the punching machine. It is telescopic through the spline shaft.
The ball joint section is connected with the mechanical hand gear.
It is made up of a series of transmission parts such as bevel gear,
cylindrical gear, rack, cam, fork and screw. The gripper of the
manipulator performs the same action as the punching of the punch
for stretching, lifting, clamping, loosening, etc. to complete the
feeding.
There is also a set of independently driven transportable conveyors
that transport the workpieces to a predetermined position through a
spacer mechanism. Such a configuration of the mechanism is limited
to Japanese equipment and cannot be applied to domestic presses.
Some domestic feeding mechanisms are driven by the punching table
through the connecting rod spring to slide the slider horizontally
on the slide, and the material on the ramp is lowered.
Pushing to the center of the mold through the material-receiving
mechanism, the parallel moving plate is used to remove the punched
material, and the complete set of reciprocating mechanism is
relatively simple, no conveying mechanism, reliable linkage, and
easy to manufacture.
Combined with the characteristics of domestic punching machine, the
robot and the conveying mechanism are used as the main device, and
with the automatic unloading safety protection, the automatic feeder with large application value and promotion significance is
designed.
The feeder is mainly equipped with a 3150kN punch press, and can
also be equipped with a punch press such as 1600kN or 1250kN.
It is mainly composed of a frame, a conveyor, a robot, an oil supply device (including a fuel tank, a hydraulic pump,
etc.), a discharge mechanism, and a safety protection device.
The punch automatic feeder is essentially a robot, which can automatically load and unload
materials, improve production efficiency, ensure product quality,
improve work labor intensity and ensure personal safety.
It has great application prospects in the cold extrusion processing
industry. PLC is used to control the mechanism, and the
microcomputer is used as the man-machine interface, which satisfies
the requirements of control and system.
And the test is accurate, the operation is high speed, reliable,
and the service life is long. It is a real-time monitoring system
with certain reference value for the control and design of related
systems.
Specification:
| Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 | ||
| Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 | ||
| Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 | ||
| Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
| Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |||
| Coil I.D.(mm) | 8 | 8 | 508 | 508 | ||
| Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ||
| Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 | ||
| Work Roll Number(pieces) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | ||
| Feed Roll Number(set) | 1 | 1 | 1 | 1 | ||
| Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | ||
| Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic | ||
| Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
| Power(V) | 3 Phase 220V/380V/50HZ | |||||
| Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 | ||
Straigtening performance:
| tock Thicknees (mm) | Stock Width (mm) | |||
| 0.3 | 400 | 500 | 600 | 800 |
| 0.4 | ||||
| 0.6 | ||||
| 0.8 | ||||
| 1.0 | ||||
| 1.2 | ||||
| 1.4 | ||||
| 1.6 | 470 | 470 | ||
| 1.8 | 400 | 400 | ||
| 2.0 | 360 | 360 | ||
| 2.3 | 300 | 300 | 300 | 300 |
| 2.5 | 230 | 230 | 230 | 230 |
| 2.8 | 150 | 150 | 150 | 150 |
| 3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is
provi
