Qingdao Deals Trading CO.,LTD |
UPVC Rigid Solid Pipe Extrusion Line
UPVC pipe extrusion line especially for PVC water supply and disposal pipe.PVC water pipe extrusion line is specializing in manufacturing PVC,CPVC and UPVC pipes of different diameter and thickness.They are applied to agricultural and construction water supply and drainage, overhead or underground wire and cable.Due to the special characteristics of the CPVC plastic pipes, they are widely used in the fields of crude oil transportation, pipe lines of chemical industry which require high temperature and corrosion resistance, hot and lukewarm water supply and drainage system,directly buried pipes of high and extra high Voltage electricity, protection sleeves of wires and cables, etc.High quality steel materials, strict producing process make high quality line.
This PVC pipe extrusion line mainly consists of conical twin screw extruder, PVC pipe molds,
vacuum calibrating water tank, water spraying cooling tank,
haul-off machine, cutting machine and overturning bracket.
Conical twin-screw extruder: It equipped with forced fixed-quantity material feeding system,
automatic temperature control system, vacuum exhaust system and
automatic speed control system. This structure assures accurate
controlling for the material temperature, plasticization stability
and greatly improving production speed. The main motor is direct
convertor or frequency convertor. Motor output torque stability
which can achieve step-less speed regulation.
PVC extruding molds: Material is high quality 40Cr. Molds surface is dealt with
polishing and chrome plating. it adopts the structure of multiple
head spiral. The melt has low pressure. Extruding at high quantity,
the die head still maintain low temperature.
Vacuum calibrating water tank: The material of body is high hardness and good quality stainless
steel board. It is high-pressure resistance, corrosion-resistance
and two-stage for large diameter pipe. Stainless steel float
adjusts water level and the structure simple and practical.
Electricity controls water temperature. The nozzle material is ABS
engineering plastic. The frame of the machine can be adjusted three
dimensions. The moving from front to back adopt cycloid reducer
drive and up & down and left & right adopt screw
adjustment.
Water spray cooling tank: The body is made of stainless steel and the shade is transparent
soft PVC curtain. Stainless steel float adjusts water level and
electricity controls water temperature. The nozzle material is ABS
engineering plastic. The frame of the machine can be adjusted up
and down. There is roller in the tank.
Haul-off machine: It adopts frequency conversion approach. Every traction frame
transfers with chain which ensures every track moving
simultaneously. It is pneumatic flexibility clamping. The bearing
has special structure which can effectively reduce the installation
error. The machine has V type high friction coefficient rubber.
Cutting machine: It is planetary cutting for large diameter. The blade takes
rotation and cutting part and inserting blade part take revolution.
It has angle cutting structure, pneumatic aluminum half clamping
and cleaning device.
Control system: We can offer SIEMENS PLC controlling system which is intelligent
controlling system. Also we can offer ordinary controlling system
which use Siemens electrical parts, Omron temperature controller.
Operation is simple.
Vacuum pump and tractor adopts high-quality products. Tractors can
be divided into up and down pedrail, three-claw, four-claw,
six-claw, etc. in terms of thickness and diameter of the pipe. The
cutter has two modes of cutting such as blade and planet type.
Additionally, metering device is equipped. The property of the
production line is reliable and the output is high.
Main technical parameter:
Items | Specification | Extruder | Speed | Max. Output | Installation | Dimension LxWxH |
SJPGZ-40 | Ø20-Ø40mm | SJSZ-51/105 | 1-12m/min | 150kg/h | 65 Kw | 32×1.8x2m |
SJPGZ-250 | Ø50-Ø250mm | SJSZ-65/132 | 0.5-5m/min | 300kg/h | 100 Kw | 36x2x2m |
SJPGZ-315 | Ø110-Ø315mm | SJSZ-80/156 | 1-3.6m/min | 420kg/h | 145 Kw | 38x2x2m |
SJPGZ-400 | Ø200-Ø400mm | SJSZ-80/156 | 0.2-2m/min | 420kg/h | 210 Kw | 42×2.5×2.5m |
SJPGZ-630 | Ø315-Ø630mm | SJSZ-92/188 | 0.08-0.8m/min | 750kg/h | 245 Kw | 48×2.5×2.5 |