Proposal Brewery Production Line Automatic Bottle Water Washing Filling Capping Machine

Proposal Brewery Production Line Automatic Bottle Water Washing Filling Capping Machine
 
 
Part Two. Equipments Introduction
GD-CGFB16/16/6Bottle Washing, Filling, Capping 3-1 unit Machine
 
One. Product introduction
GD-CGFB16/16/6 type beer bottle washing filling capping 3-1 unit machine is a washing filling capping 3 in 1 machine designed combined with the actual situation in our country after the introduction and absorption. It adopts the bottle filling and capping technique of Germany technology. It has been specially used to fill Beer.
It adopts isobaric filling principle and filling valve adopts high precision mechanical valve. It has advantages of fast filling speed, high precision in liquid level. Adopt Siemens automatic controlling system, realizing trinity of the machines, and control the washing, filling and capping process and realize that it only starts to filling when there is a bottle, otherwise it will stop filling and no broken bottles. The filling process is cleaner and pure due to it’s twice vacuumization of bottles, and more stable because of isobaric filling operation. Using vacuum pump and CO2 preparing pressure to realize a second vacuum, ensure no air and bacteria in the bottle, guarantee the filling quality and warranty quality time. Filling cylinder braces use worm-gear box going up and down to satisfy bottles of different height. Float switches in the filling cylinder ensure a smooth liquid inlet. Therefore, this machine is the best ideal choice for beer or beverage factories.
Two. Technology feature

• Adopts high precision mechanical valve, has advantages of fast filling speed, high precision in liquid level.
• Sealed filling cylinder made of 304 stainless steel and automatic adjustment of the liquid level to realize isobaric filling.
• Has CIP cleaning function, touching screen control, the whole machine is protected by stainless door.
• Adopt vacuumization and CO2 preparing pressure principal, then prepare pressure for a second time to make sure the filling quality.
• The height of the washing filling capping machine is adjustable to fill different kinds of beer bottles within the design scope.

• Main transmission adopts a transmission combination of cog-type belt and gear box type, high efficiency and low noise.
• Main transmission adopts stepless speed regulation. The machine adopts SIMENS PLC industrial computer control.
• When there are bottles, it will fill. Otherwise, it won’t.
• There are two kinds of control system, manual and automatic. When using manual system, if there is no beer or cap, the machine can alarm automatically. When using automatic system, it can automatically adjust if you set the requirement.

 
Three. Working principle
There are six main parts of this machine:
1. Bottle rinser 2.Filler 3.Capping machine 4.Working table 5.Bottle conveyor 6.Pipe system/Liquid transport pipe
Working process
The bottle sent into machine by conveyor belt divided into the fixed interval into machine by star wheel, bottle clip will turnover the bottle and finish washing, then send into the star wheel of bottle filling machine. The bottle will locate in filling valve below by ascension movement of the device. In the process of rotary, the bottles will be passed two procedure of the vacuum and CO2 preparation, and then be in the filling work.
After filling, bottle base fall off, right guiding upward, bottle was sent to transmit star wheel, and then sent into the capping machine star wheel and put under the moulder of the gland plunger. Crown caps are put in the hopper in the top of the machine. Crown cover passes the hopper in storage into a blender and then sent to the head of gland plunger, and then moulder will press below automatically to finish the capping work. After capping, the bottle-out wheel will transfer the gland -finished bottles to the bottle conveyor belt. The all work is finished.
 
 
Bottle rinsing part: 16 nozzles
This part is made up of lifting device, the main transmission device, the fixed frame, clamp device, distributor, and open clamp cams and over turn cams etc.
Lifting device is used to adjust the height of the rotary tables and clamps of machine to adapt to the bottle height. Its power comes from the lifting lever. Lever rotates drive screw rotation to realize the rotary tables lift.
When the clamp rotate to star wheel with rotating table, bottle into the middle of clamp, open clamp cam close the clip claw and clip the bottleneck with the rotating clamp. When rotary tables to rotate, clamp pieces will rotate with over turn cam, guide cams rotates around over turn cam and flip the bottleneck to 180 degree till the bottle mouth is top downwards and directly face the spray nozzle, then the clean water in the spray nozzle sprays and wash the inside of the bottle, Drain, turn 180 degree downwards and then goes out from the star wheel.
 
  
Gripper Spraying valve star wheel
 
Filling part: 16 nozzles
The filling part is made up of main liquid pipe, rotating cylinder bearing base, filling cylinder fulcrum loop, beer tank, filling valve, filling cylinder pipe, control loop device, ascending device, the distributor, height adjusting control, stimulating bubble arm, vacuum system, etc.
a. The first Vacuumize
Open the Vacuum valve stem, in the bottle and vacuum channels forming a road. The air in the bottle will be discharged from bottle through this channel, in the bottle will form a vacuum. After reach the fixed time, Vacuum valve closed, then it will be finished.
b. CO2 injection
Open the filling valve, a pathway is formed between the bottle and the gas channel. The CO2 filling into the bottle through this channel till CO2 pressure in wine tank equals to the beer tank pressure.
c. The second vacuumizing
After CO2 injection into the bottles, little air will be concentrated on the top of the bottle neck. By the second vacuumizing, this part of resting air will be removed and generate a slight-vacuum state, which is better for the filling work.
d. Beer filling
Open liquid valve and form pathway between the bottle and the beer tank, the material will feed into the bottle from this channel, at the same time, the CO2 in bottle return back to the beer tank at the same speed through air-back pipe. Compressed CO2 in the bottle seal material to continue to run till the material in bottle rising over air-back pipe and form pressure balance
e. Close valve
After the bottle finish filling stand for long time, close the liquor valves and air filling valves, cut off the channel between wine tank and bottle.
f. Air discharge
Open the discharge valves and form a pathway between bottle and air. The pressure in bottle will release through this channel and don’t finish release until bottle separate from filling parts.
g. Blow remaining liquid
When the filling parts locates between bottle-out and bottle-in star wheel, open the CO₂ filling valves and close it after reach the fixed time. So that the CO₂ in bottle will blow the remaining liquid.
 
The device of opening valve Solenoid valve Filling valve
(FESTO)
Capping part: 6 heads
The capping machine is made up of cap holder, capping slideway, capping upper part, capping lower part, elevating part and anti-circling column.
The up and down movement of the capping nozzle is driven by the capping cam, which is fixed. The crown caps are sending to the cap slideway by a mixer in the cap container, and then slid to the capping mould of the capping nozzle. The capping nozzle is driven by power and move in circle. The capping nozzle would move upword and downward one time in each circle of the capping. The cam, set up in the upper fixed part of the capping machine, controls the upward and downward movement of the capping nozzle.
After the bottle is transmitted from the filling machine, the capping nozzles have been fed with a bottle cap. The capping nozzles moves downwards the bottle under the capping platform driven by cam guideway, then the bottle cap with the aid of the damping ring.
 
Caps control system Capping valve
 
Caps unscrambler Caps pipe
 
Five. Technology data
washing heads: 16
filling heads: 16
capping heads: 6

capacity: 1000-2000BPH(realize a second vacuum)
bottle type: height:150~ 300mm
bottleneck:①50~①85mm
air consumption: 0. 2m³/min (0. 4~0.6Mpa)
CO₂consumption: 160g/l00L
water consumption: vacuum pump 0. 20m³/h
washing 0. 8m3/h
Volume: 3.43KW
main motor 1.8KW
hopper motor 0 .18KW
vacuum pump motor 0.75 KW
washing pump motor 0.35KW
bubbling motor 0.35KW
Dimensions: 2000×1830×2200 (L×W×H)
N.W.: 2800Kg