Electric 50Hz 3 Phase Packing Production Line , Bottle Can Depalletizer Machine

Electric 50Hz 3 Phase Packing Production Line , Bottle Can Depalletizer Machine

Summary

This automatic depalletizer is for the three-pieces can, two-pieces can or glass bottle’s unloading. The empty cans (bottles) are lifted and pushed to the mesh conveyor, and then conveyed to the slideway can washing machine or automatic washing machine by files of conveyor. The machine instead s of manual can (bottle) discharge, which improves the production efficiency, and it is an ideal and necessary machine for the large or medium and small-sized enterprises manufactures of beverage production.

Main Parameter

Production capacity: 3000-5000CPH

Can type: Ø52- Ø 153

Can height: 39-170mm

Mix height for unload: 2800mm

Can pushing type: Pneumatic

Power: 2KW

Size: 3500*2600*3800

Weight: 1500kg

 Theory and Performance

Theory: The machine will be stacked on the pallet of empty cans, the sprocket layers from the bottom up and push to the conveyor belt

Performance of depalletizer

Replacing of manual can (bottle) unloaded which improves the production efficiency

The empty can pushing type: Ball screw type that means the consecutive action or the single circle action can be optionally. It will be convenient for operation and with high applicability.

Used for various sizes of tin or aluminum can

Main components

This machine is composed of head-frame, stack feeding working table, elevating system, can pushing device, can block system, buffer mesh belt, and can discharging conveyor belt and electric and electric and pneumatic system, etc.

Install

This machine have been already assembled and test-run before delivery. So the machine don’t need to assemble when the machine arrive to the client’s factory. The machine should be installed at the appointed location, and put it on the flat mattess (the machine should be installed flatly), the parts which must joints ground with bulging screw. Then the client need connect all of the electric and oil pipes.

Adjust

Checking the whole machine before adjusting and commissioning to avoid the damages of the machine during transportation will influence the function of the machine. And confirm all of the fasteners are tightened.

Checking the motor running the right direction.

Checking the hydraulic system in right condition and no leakage when the machine no-load running. And checking if the driver system having abnormal sounds. Last checking the location of the stacks up and down.

This equipment adopt international famous brand in the programmable controller as the core component of the control system,The WEINVIEW man-machine interface as a visual communication window, perfect for normal operation of the machine.

This equipment power supply: 208 v60hz, air: 0.4-0.6 MPa clean air. Will power supply, air supply ready, properly connected respectively, open the power distribution cabinet, incase of distribution circuit breaker closed, shut down power distribution, open the power switch, equipment preparation work finished.

After power, human-machine interface display as follows:

through Man-machine interface I don't have the equipment can be a series of operations, meet the demand of our production, operating as follows:

Click on the "enter" to enter menu screen,Through the menu screen We can enter the picture, for related operations Menu screen below:

2. Click the "manual screen", the main menu screen, Enter the manual screen, In the picture we can for each actuator operation respectively, to implement the manual debugging, troubleshooting, manual operation, etc. Note: the manual screen hold the tray up button, the tray will start to rise, when there is a jar test to detect objects, or tray ceiling work, pallet stop rising. When hold the tray down, tray began to decline, when tray lower limit a have a job, pallet stop falling. Private servers forward button, push tank mechanism driven by servo motor, to move forward when running to the far point, work far point signal, private servers motor stop forward. Private servers reverse button, private servers motor reversal, drive backward push tank mechanism movement, when the origin signals or near point work, private servers motor stop inversion. Manual picture below:

3. Click on the main menu of the "automatic screen", into the automatic operation picture, in the picture we can automatic operation of the equipment, note: automatic early operation need to set parameters images before, otherwise may cause equipment failure. Before the first run automatically, need initialized in manual operation interface will equipment operation, is a fall in the tray button, will the tray to the lowest position, according to private servers reverse button or origin button, will return to the origin push tank mechanism. Then return to automatic screen, click on the boot device automatically. Run automatically work process is as follows: tray drive can rise, to protect the tank cylinder to stop working, and when there is a jar test to detect cans, pallet stop rising, push the tank institutions under the drive of servo motor, to move forward to cans down conveyor chain drive, the conveying chain will cans to the next working procedures, when the full tank signals or no can push cans cans are detected, push the tank institutions to stop working, when no less than cans can push cans signal detection, push the tank institutions continue to run forward, until run to the far point signal, run to the far point signal, cardboard cylinder work, delay for a period of time, the cardboard valve work, stick to the cardboard, push the tank institutions begin to reverse, when the reverse to the origin position, cardboard valve stops working, cardboard, to protect the tank cylinder to stop working, and tray continues to rise, to the next push pot process, after reaching the parameter screen set the number of layers, push the tank body return to the origin position, tray automatically decline, the current limit, automatically run to an end. Automatic image below:

Click the "parameter setting" to enter the main menu screen parameter Settings interface, the interface we can to reasonable set of internal system parameters, has reached the ideal requirements. Note: "manual push can speed" refers to the manual screen, click on the "private servers forward", "private servers reversal", servo motor speed. "Push can speed" refers to the automatic running state, push tank mechanism driven by servo motor automatically pushed forward speed of tank. "Automatic return velocity" refers to the automatic running state, push tank mechanism driven by servo motor speed to return to the origin position. ! Pay special attention to the speed set point not more than 10000, otherwise it will damage the equipment. "Cans layer" refers to a crib cans has several layers, if cans layer number changed, you must modify the parameters, or automatically run will not be able to operate. "Cylinder running time" refers to push tank mechanism automatically run conditions reached far point location, cardboard cylinder run time. Parameter Settings interface is as follows:

Click on the images of "fault alarm" parameters, can enter the fault alarm interface, the interface can display the fault source, facilitate maintenance operators ruled out fault alarm, fault alarm picture below;

 Maintain

It is very important to maintain the depalletizer. Making clear, lubricating and maintaining are helpful to improve the quality and prolong machine’s life. So the operation staff should be familiar with the principle and structure of the machine. And the staff need have strong sense of resposibility and can repair the machine in time and correctly.