Cangzhou Kading Carton Machinery Manufacturing Co.,Ltd. |
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Single facer machine has evolved significantly with the integration of advanced features and technologies. These innovations aim to improve efficiency, productivity, and overall performance. In this article, we explore some of the key advanced features in Single Facer Corrugated Machines that enhance operational efficiency.
Single Facer Machine Specification
Working Width | 1200mm-2500mm | |
Heating Method | Steam/Electric/Oil heating (optional) | |
Speed | 100m/min, 150m/min, 180m/min, 200m/min, 220m/min, 250m/min | |
Compress-Air Pressure | 0.4-0.9MPa | |
Flute Type | Standard flute | UV flute |
Standard spec. | A,B,C,E,F | |
Corrugated Roller Diameter | φ280mm, φ320mm, φ360mm, φ380mm, φ405mm | |
Wall Thickness | 130mm | |
Type | Fingerless/Cassette/Vacuum absorb |
*Machine's specification is subject to the final confirmation of seller and buyer.
Computerized Control Systems
Modern single facer machine often incorporate computerized control
systems. These systems offer advanced features such as touchscreen
interfaces, real-time monitoring, and data analysis. Operators can
easily access and adjust machine settings, monitor production
parameters, and receive alerts for potential issues. The
computerized control systems enable precise control, reduce manual
errors, and contribute to overall operational efficiency.
Automatic Splicer
An automatic splicer is a time-saving feature that allows for
seamless roll changes without stopping the machine. This feature
eliminates the need for manual roll splicing, reducing downtime and
increasing productivity. With automatic splicers, operators can
efficiently replace exhausted rolls with new ones, ensuring
continuous production and maximizing machine efficiency.
Integrated Quality Inspection
Some Single Facer Corrugated Machines are equipped with integrated
quality inspection systems. These systems utilize cameras, sensors,
or scanners to inspect the corrugated sheets for defects, such as
uneven flutes or improper bonding. By detecting and rejecting
defective sheets in real-time, manufacturers can maintain
consistent quality standards, reduce waste, and avoid downstream
issues.
Energy-saving Mechanisms
Efficiency improvements in single facer machine also extend to
energy consumption. Energy-saving mechanisms, such as optimized
heating systems and improved insulation, help reduce energy usage
without compromising performance. By employing these mechanisms,
manufacturers can lower operational costs, minimize environmental
impact, and enhance overall sustainability.
Remote Monitoring and Troubleshooting
Advanced Single Facer Corrugated Machines may offer remote
monitoring and troubleshooting capabilities. With this feature,
machine operators or technicians can access the machine's
performance data, diagnose issues remotely, and even make
adjustments or provide guidance from a different location. Remote
monitoring and troubleshooting save time, improve response times,
and contribute to efficient problem-solving.
The integration of advanced features in single facer machine, such
as computerized control systems, automatic splicers, integrated
quality inspection, energy-saving mechanisms, and remote
monitoring, enhances operational efficiency. These features
streamline processes, reduce downtime, improve quality control,
save energy, and enable better machine management. By leveraging
these advanced features, manufacturers can achieve higher
productivity, maximize efficiency, and stay at the forefront of the
corrugated board industry.
The corrugated 48CRMO alloy steel is used, and the surface hardness of the heat treatment is above HV1200.
The corrugated roller module is separated from the entire machine,
which can be replaced by the overall lifting and replace the ascent
type at any time.
The adhesive and fixed paste are designed as a group guide track
and disassembling to shorten the maintenance time.
The main transmission of the frequency conversion motor, the
independent driver box, and the three -axis transmission, which
controls the acceleration of the corrugated machine by the
inverter, and achieves a communication interface to achieve energy
-saving effects in the future.
Both the corrugation roller and pressure roller bearing are high
-temperature lubricating fat to ensure long bearings and smooth
operation.
The closed gear transmission oil is soaked, the noise is small, the
operation is stable, and the life of the gear is long.
The host is suspended, and the glue area is rotated to avoid drying
the roller surface.
Configure the spray device to adjust the humidity of the original
paper at will.
The corrugated roller is made of special alloy steel of 48CRMO
alloy steel, and the hardness is HRC58 ° -60 °
Oil lubricating gear box, low noise and universal transmission, and
also separate power. Main motor conversion control (optional).
The vacuum suction system can provide a perfect flute shape even at
high speeds, and the explosive volume controller is equipped.
The bearings of corrugated rollers and pressure rollers are
lubricated by high temperature lubricating oil.
The surface of the bonding roller is carved and chrome -plated by
special mesh patterns. Automatic and periodic glue of glue unit.
Cangzhou Kading Carton Machinery Manufacturing Co., Ltd's factory was founded in 2009 and is located
in Dongguang County, Cangzhou City, Hebei Province.
We are a manufacturing enterprise that produces carton making machinery, with 30 expereinced workers,
2 professional product tester, and 1 core skilled carton printer engineer; Besides, we also have a sales team
composed of a group of young people with forward thinking, we can make a professional product plan for you
according to your product needs.
Our company's self-produced product lines include carton printing machines, carton die-cutting machines,
and carton slotting machines; Our advantageous products include Carton stitching machines, Folder gluer
machines, Flute laminating machines, Single facer machines, etc.
If some related products you need are not produced by ourselves, with our mature product supply chain
system, we will also help you purchase products that satisfy you with the most competitive price and the
most guaranteed quality as the standard.
In addition to our own foreign trade business, our factory also cooperates with many trading companies,
so our products are exported to dozens of countries such as the Middle East, Africa, Southeast Asia, and
the European Union, and are well received by the majority.
There are also many brand&branded manufacturers among our customers, these factories are very relieved
to entrust the production of some products to us, which is enough to show that our quality and production
conditions are trustworthy.
Cooperate with us, benefit together!
Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county,
Cangzhou city. Welcome to visit our factory!
We can also have video call if you’d like an online factory tour.
Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;
3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.
Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.
Q: How many languages does your machine support?
A: Our machine supports all the languages.
Q: How long it will take to produce machine?
A: Delivery time largely depends on the machine type, for some small
machine like manual stitching machine, manual
banding machine etc, usually we have stock available.
But for the large machines like carton printing die cutting
machine, automatic stitching machine etc, it usually takes
around 35-50 days to produce.
Q: Can we visit your factory?
A: Sure, welcome to pay a visit for our factory, we will pick you up
from airport, and will provide accommodation.