High Efficiency Automatic Corrugation Machine Hydraulic Station 1 Year Warranty

High Efficiency Automatic Corrugation Machine Hydraulic Station 1 Year Warranty

► Symmetry structure place both paper roller at same time, without stopping.

► Adopt hydraulic driven, realize paper roller lift and drop/extrusion/loose/centring move

► Lift hydraulic cylinder:diameter 100/ move hydraulic:diameter 80/ hydraulic station motor power:7kw/ working air pressure: 0.3-0.6Mpa

► Electric unit:user offer main air pressure driver. Device air pressure controlled,air pipeline,operation button and wire of hydraulic station finished before machine out of manufacturer,main driver from present frequency moment of force.

► Adopt big diameter paper roller chuckAdopt pneumatic break,break stably and uniform rotation,reduce paper waste.

Main technical parameters:

 Trolley And Slidway:

► Push paper roller at the point, convenient and flexible, every trolley 5m.

► Pathway under the ground totally.Main stand is welded by Tang steel/Ji steel and box iron, hard and durable.

 Bridge Unit:

► Platform bridge column 140MM box steel.Shaft 86MM. 156MM.

► Surface of roller chromeplate.

 Correction Unit:

► Adopt Chongqing Dongdeng brand no carbon brush correction system, durable correction effect well, motor power is 150kw.

► Surface of roller chromeplate

► wall material: 20#tube pipeline

► paper guide roller material: 20# steel 

 Pre heater Unit:

Pre heater roller diameter: Ø500mm

Guide paper roller diameter: Ø124mm

Surface chromplate

Pre heater guide roller chromplate

Adopt electric heat device,every roller use two heater-pipeline

Pre heater roller with break device,Adopt pneumatic break plate.Adjust paper tension

 Gluer Unit:

► Glue pasting roller:diameter 320mm 45# seamless steel tube thickness 20mm. Cable figure treatment on surface.

► Glue balance roller:diameter 320mm 45# seamless steel tube thickness 22mm

► Glue balance roller controlled by frequency motor and inverter so as to ensure line speed of glue pasting roller synchronize with pressure machine,can be realize running independent. Ensure glue pasting roller running at lower speed stably.

► Glue volume of roller adjust by electric display, motor power:0.18kw. With encoder.Adopt pneumatic press structure/space adjust fine tuning.glue volume adjust effectively,avoid glue sink,ensure save glue,adopt gear glue pump, motor power 1.5kw.

► Up and down layers adopt independent frequency motor power: 3kw.2 sets totally, adopt 3 phase 380V heat dissipation blower

► Wall and foundation material:Steel board thickness 30mm.

 Presure Unit:

► Consist of up and down rubber roller,cantilever type pressure adjust,consist of paper guide shaft and machine stand and so on.

► This machine make all card paper into cardboard after finished glue coating,pressure can be adjust depend on paper quality and condition.

► Enter guide roller diameter 124mm, shaft can be adjust up and down,have helical groove on the rubber roller,make cardboard enter pressure machine without any change.

► Up and down rubber roller middle extrude design, up and down rubber roller diameter 500mm, rubber thickness 30mm. Avoid rubber roller deformation when increase pressure.

► Hang glue per set thickness 15mm hardness 75-80,adopt NRB,protect against acid and alkali,hard to deformation, and has long life.

► Transfer device motor is 7.5kw frequency speed reduce motor.cantilever type pressure adjust,pressure roller adopt pneumatic lift,pneumatic cylinder 100x25,press button operation,have reducing valve and pressure gage.

 Double facer Unit:

► Heat type: electric heat.

► Heat unit:Roller diameter 240mm, pipe wall thickness 16mm,6 unit 7m,every roller has 2 3kw heat quartz tube.

► Cool roller:roller diameter 104mm, pipe wall thickness 12mm, 10 unit 8m, main stand adopt 250# box steel weld.

► Pressure roller lift by pneumatic,pressure can be adjust so as to adopt various kinds quality of paper adhesion.

► Cool unit adopt air fan assembling,8 sets 380V 400# air fan blow cardboard from up and down.cooling down hot cardboard.

► Independent motor transfer, frequency controlled.

 Slitter Unit:

► Consist of up and down rubber roller,cantilever type pressure adjust,can be operation on present condition. Consist of transfer device and main stand.

► This is the last press process after heating and cooling cardboard, pressure can be adjust depend on paper quality and suitable conditions.

► Up and down rubber diameter is 500mm, roller wall thickness id 30mm, avoid deformation of roller when increase pressure.Hang glue per set thickness 15mm hardness 75-80,adopt NRB,protect against acid and alkali,hard to deformation, and has long life.

► Transfer device frequency motor power is 11kw

► The role of dragger is transfer cardboard to slitter machine and cut off at a well-proportioned speed after finished adhesive paper without correction.

► Knife shaft diameter 124mm.Blade sharping treatment to avoiding slid of blade holder,and with dynamic balance treatment.

► Assembling 3 unit slitter blade,adopt diameter 305mm 45# steel big cycle blade.edge of cardboard is clean and no flash.blade is sharp and has a long life, separate cardboard orderliness.

► Adopt 2.2kw frequency reduce motor,independent transfer,synchronous with line speed of production line easy to operate,main driver from cut off operation surface.

 Cutter Unit:

► Knife shaft diameter:200mm pipe wall thickness 35mm.roller length 1900mm

► Guide roller diameter 124mm pipe wall thickness 12mm roller length 1850mm.

► Jialong brand helical cut off knife 39x10

► Special structure design,strong wall and foundation,have windows on per side of wall,convenient to check and ►Servo motor power:12.5kw with KEB 15kw servo driver.7 inch operation monitor,main driver from present frequency moment of force.

► Transfer system adopt oil pump cyclic lubrication, ensure transfer exaction

► Adopt high exaction,high hardness grind gear,withstand high speed,has a long life,ensure up and down mesh exactly,cardboard clear and no flash.

► High exact knife shaft, knife holder design,high speed cut off stably.

► Computer adjust speed automatically depend on cardboard specification and speed of production line ,tracking cardboard speed automatically,keep same speed.

► Computer has a memory of 999 orders, finish orders in set or in order,all information display on monitor.

► Cut off length range 500-9999mm,correction range 1mm.