Low Noise Corrugated Box Production Line 3 / 5 / 7 Ply Type High Drive Precision

Corrugated Box Production Line 3/5/7ply Corrugated Cardboard Production Line

MAIN SPECIFICATION

WJ100-1800-5PLY CORRUGATED CARDBOARD PRODUCTION LINE

*Note : The roll paper which is used to test the production line speed should meet following requirements:

grade : Min. B

moisture content : 11% ± 2%

face paper : 100~250g/m2

liner paper : 100~250g/m2

corrugated paper : 100- 200g/m2

flute profiles : A,B,C flute

steam requirements : 8-10Kg

steam consumption : 2500kg/h

air compressor pressure : 0.8~1.1Mpa

electricity : 380V, 50Hz,three-phase four wire type

equipment Direction : Left or Right transmission will be according to client’s requirements

factory request size : specific length as to the foundation of drawing

all explanation power of the relevant parameters and images belong to our company,if there is any change, without prior notice

BUYER SUPPLY PART

air compressor,air pipe line and e pipeline

main power, electric wire from operate box to main power

water supply, pipeline and barrel

water, electric and gas, main ground foundation

test machine use Raw materials ( paper roll, corn starch, caustic soda, sodium borax) to test machinery

nachine use oil, lubricate oil,high temperature cream and lubricate oil

installing engineer’s food, hotel,commission and supply enough workers to help installing and test machine.

boiler 4T supply by customer and the pressure 1.25Mpa and the working pressure is 0.8~1.1Mpa.

RS Electric Mill Roll Stand

1. machine description

this machine is used for supporting the paper roll, supply the paper to the production line

2. machine function

it can be loading two paper rolls at the same time, without stopping the machine for changing paper roll

the whole machine moving use 5 motor fully electric controlled, electric control arm lift and down, clamping and open, left and right moving

tension control: manual or pneumatic discbrakes

the chuck adopt inner expansion type or teeth type, reduce the destruction of the paper core. saving paper

3. Machine Technical Parameter

4. main Components Brand

Kraft Paper Feeding Trolley & Track

machine Instruction

two tracks for one mill roll stand to feed the reel paper at both side to reel stand

with Trolley:under trolley have four contact roller,two pieces railing track

the whole body of track is under the ground, main frame: Model 14 channel steel with ¢ 20mm drawing bar weld together,overall length 4500mm

PH-60 Preheater

1. machine description:

* this machine is used for heating liner (pre-heating for raw paper), and dry to control temperature and humidity

2. machine function:

* electric to adjust the wrap angle, preheating area can be in 360° range

* butterfly seal structure on two sides,saving the steam and improving heating efficiency

* soft siphon style structure,making the drainage more thoroughly

*all the surfaces of rollers have been accurate ground and plating chromed

3. machine technical parameter

4. main components brand

SF-A10 Single Facer

1. machine description

* single facer is design for producing single-face corrugated paper

2. machine function

*c orrugated rollers:

* press rollers:

* glue roller:

* preheater rollers:

3. machine technical parameter:

4. Main Components Brand

OB Conveying Bridge

1. machine function

*main frame made by channel steel, and angle steel

* with protecting handrail and safety pedal on both sides, the operation side is installed with safety ladder, to make sure the safety and convenience of the worker

* vacuum suction tension control,5 inch suction pipe with adjusting valve,draw fan power can be adjusted freely

* electric correcting,and correcting plate is by double guide posts,driving by screw , fast and accuracy to position, steady to move

* take up device two sets, installed on each single facer

* independent frequency motor lifting device, PVC conveyor belt transmission, corrugated paperboard forward wave and smoothly

2. machine technical parameter

3. Main Components Brand

GM-15 Gluer Machine

1. machine function

* after the glue roller surface quenched,tempered,ground and engraved pit,then doing balancing,making coating evenly, consume less glue

* glue roller controlled by frequency motor , the inverter control ensures glue line speed is synchronous with double facer, and can also operate independently

* plc control the glue amount,automatically adjusted according to the production speed Automatic circulation for glue, avoiding glue precipitation

* pneumatic presses paper structure, adjust the gap by the electric

* measure the speed signal of the double facer to achieve synchronous operation

* man-machine interface display, easy to operation

2. machine technical parameter

3. main components brand

DF-60 Double Facer

1.machine description:

* corrugated paper enter into the double facer hot parts with heating and molding after pasted glue, and become board after cooling

2. machine function:

* hot Plates’ surfaces is ground and then chromed plated,width 600mm and 9 pcs,cooling parts 4m

* hot plates adopts the compressed press rollers structure,it lifting adopt pneumatic structure

* heat conductive pipe of hot plates control the temperature segmented

* the inside of the hot plate is partition isolation structure,making the steam flow in S-shaped direction, and the separation function of steam and water is obvious,then improves the steam usage efficiency

* up convey belt left and right correct by auto with both sides,Under belt adopt S type manual correct tension device

* up belt adopt double cylinder S type tension device,down belt manual tension device(small amount adjust)

* drive rollers’ surface is wrapped by rubber with middle height,to make sure the board output smoothly

* main drive motor: Variable frequency motor, high force when low speed start, high speed adjusting range, steady to use,easy to mend

* the electrical components adopt international famous brands, working stably and reliable

3. machine technical parameter

4. main components brand

SS-E Electric Slitter Scorer

1. machine function

* frequency motor driving

* 5 blades 8 lines type, blade is made of tungsten alloy steel, cutting smoothly and service life is more than 30,000 m

* Electric lifting to change the cutting and pressing line height, to adapt to the paper feeding height

* Electric lateral movement , effectively match the cardboard deviation

* The automatic grinding system can be non-stop grinding with pneumatic control. Setting interval meter and time at any time according to the material or trimming conditions

2. machine technical parameter

3. main components brand

Cut Off Machine (Straight Blade)

* the driving gear is quenched and ground with high drive precision and low noise

* high speed steel type saw-tooth blade with high hardness and long service life

* high-precision adjustable gears with no distance to ensure the blades fit tightly, cutting high-quality, keeping good condition, chain side lubrication

* storing multiple sets of orders, man-machine interface, 10.4 inch color touch screen

1. machine technical parameter

2.main components brand

LS Sheet Delivery Machine

1.machine function:

*welding with No. 14 channel steel, electric adjustment of cardboard size, pneumatic control of horizontal output cardboard, conveyor speed electrically adjustable

*the cardboard are removed by the foot switch control when the number or height of sheets reach the needs

*longitudinal paper is conveyed by wide conveyor belt

2.machine technical parameter

3.main components brand

Glue Making System

1.machine description

*transferring the glue from storage tank to the storage tank of each equipment by the glue pump,for provide the starch adhesive for single-facer, duplex glue machine and other glue equipment

2.machine function

*the horizontal glue machine can prepare the main glue and the carrier glue at meantime, mixing and stirring, keeping large glue quantity

*glue making device: carrier tank, main body tank, storage tank, glue feeding pump, and glue return pump

*the storage tank and the supply tank are equipped with stirring device to avoid the precipitate agglomeration of the glue

*the glue-making system adopts circulating supply: the rest glue flows into the return -tank,and the glue in the return-tank is returned to the storage tank of the glue equipment,saving glue and avoiding the glue gelatinization and agglomeration

*after the work finished, rest glue of each glue equipment will be draw back into storage tank to use for the next time

*tesponsible for technique guidance, and glue making way

3.machine technical parameter

4.main components brand

Steam System

1.machine description

*supplying the heating energy for the heating equipment of the production line to keep the working temperature steady

2.machine function:

*each unite separated supply steam ,sectional control temperature , energy saving and easy to adjust

*temperature controlled by adjusting the steam pressure with pressure gauge

*pipe system and rotary heating parts are flexible connected by metal soft pipe to extend the service life of the steam joint

*all steam pipes are made of seamless steel pipe to ensure the safety under normal pressure

*each drain units is equipped with an empty bypass,the equipment cools down quickly when stop the machine

*inverted bucket trap, stainless steel check valve, stainless steel core cut-off valve

3.main components brand