Galvanized Steel Profile Roller Shutter Door Guide Rail Cold Roll Forming Machine

Galvanized Steel Profile Roller Shutter Door Guide Rail Roll Forming Machine With PLC Touch Screen Control

   Description of Guide Rail Roll Former   

• The guide rail roll forming machine rezlizes punching and lettering functions as requested by customers. The finished guide rails are commonly seen in elevator, doorframe, window frame, curtain track, electrical wiring trough as well as other devices that need sliding system.
• The complete guide rail forming machine line includes decoiler, main machine, computer controlling system and run out tables. Our machines are equipped with a computer controlling system. We simply program the pieces and length we need in the computer and the rail forming machine produces it automatically. The machines are easy to operate and running stable.

   Main Technical Specifications   

1). 3 Ton Manual Decoiler

1. Decoiler Type: Manual type decoiler

2. Weight capacity of decoiler: 3Ton

3. Manual expanding

4. Passive uncoiling

5. I.D: 508mm, 610mm

2). Feeding & Leveling Device

1. Function: It is used to release the head of coil and feed into the forming machine, making the coil straight and flat after decoiling.

3). Guide Rail Roll Forming Machine

1. It consists of machine frame, transmission parts and forming rollers etc.

2. Material Thickness: 1.0-3.0mm

3. Forming Material Type: Galvanized steel, PPGI

4. Machine Frame Stand: Welded structural steel with shot blasting treatment

5. Shaft Diameter: 75mm

6. Material of Shaft: High grade 45# steel with heat treatment

7. Roller Material: High grade GCr15, model steel, all treated by CNC precise machines, HRC50-54

8. Forming Stations: about 16 stations (depend on final design)

9. Forming Speed: 0-15m/min

10. Forming Motor: 11KW

11. Transmission: chain drive

4). Punching Device

1. Punching Type: Hydraulic punching

2. Punching Mold Size: According to drawing

3. Hydraulic Power: 5.5KW

5). Cutting Device

1. Cutting Type: Hydraulic cutting

2. Cutting Die Material: Cr12Mov

3. Cutting Tolerance: +/-1.5mm

6). PLC Control System

1. Adopts PLC control technology, frequency adjust speed technology, realize the automatic production.

2. Provide good man and machine screen, which can set the batches, plate length, and quantity.

3. Operation type: Touching screen + Button

4. Using encoder to calculate the number and measuring the length

5. Electrical control: PLC frequency control system with touch screen

6. PLC: PANASONIC Brand

7. Encoder: OMRON Brand

8. Size of PLC control board: 700mm (L) x 1000mm (H) x 300mm (W)

7). Run-out Table

1. It is used to support the finished panels

2. Teh table we supply is 2 pieces with length of 2000mm, it can support panels with 10000mm at normal condition

3. The frame of supporter is welded by square-steel

4. Simple non-power table type

   Finished Guide Rail Products   

   Main Components   

   Working Flow Chart   

Decoiler --- Feeding and Leveling --- Main Roll Forming --- Hydraulic Punching --- Cut-to-length ---

Run out Table

   Competitive Advantages   

• High Quality
• Reasonable Price
• Good after Service
• 1 Year Warranty
• More Than 10 Years Experience

   More Machine Pictures   

   Contacts of Details