Active Member
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[China]
Address: B-613，Tempo Business Building , Yangshe Town, Zhangjiagang City, Jiangsu Province, China 215600
Contact name:Yvonne Ding
Jiangsu Co-effort Mechanical&Electrical Technology Co., Ltd |
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Fully Automatic Metal Sheet Two Three Fence Waves Highway Guardrail Roll Forming Machine
Brief Introduction
This machine is a special forming equipment for the production of highway guide rail. The machine adopts cold roll forming, punching, automatic stacking, industrial automatic control system and precision processing technology, which can realize automatic operation of uncoiling, forming, sizing, stacking, etc. One shift per month can produce 600 tons (maximum).
Main Technical Configuration Parameters
Remark: below parameters are standard, we can design and make some change exactly according to your requirements.
| No | Items | Technical Parameters | |
| 1 | Decoiler | Width of Sheet metal | ≤500mm; |
| Thickness of Material | ≤3.5m; | ||
| Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements) | ||
| Outer Diameter of Coil | φ1500mm；Loading Weight:≤5T | ||
| Form of pressing material | Pneumatic press arm | ||
| Brake | Air brake | ||
| Tightening Way | Hydraulic | ||
| Hydraulic Power | 3KW | ||
| 2 | Leveling Machine | Width of Sheet metal | ≤500mm; |
| Thickness of Material | ≤3.5m; | ||
| Leveling Rollers | 11 Rollers | ||
| Leveling Way | 5 rollers are upper, 6 rollers are lower | ||
| Power | Non-power | ||
| 3 | Hydraulic Punching Device | Thickness of Material | ≤3.5mm； |
| Number of stamping dies | 2 groups | ||
| Power way | Hydraulic | ||
| Adjustment way | Manual | ||
| Power of Hydraulic Station | 15KW | ||
| 4 | Roll Forming Device | Forming Station | 18 Stations |
| Driven | Gear Boxes | ||
| Gear Boxes | Gear material is 20CrMnTi. It is an arc bevel gear box, and the box body is high strength welded. | ||
| Forming Frames | Cast steel high strength gantry horizontal frame. The slider mould is adjusted by digital display. | ||
| Pitches of Passes | 650mm | ||
| Max. Width of Strip | 500mm | ||
| Max. Thickness of Strip | 3.5mm | ||
| Roller Shafts | Φ90mm, 42CrMo quenching and tempering treatment | ||
| Roller Material | Cr12, quenching treatment, Hardness is about HRC60° | ||
| Main Motor Power | 30KW*2 | ||
| Roller Cooling System | 1 set, combined spray and overflow pool | ||
| Turk Head | 2 set | ||
| 5 | Cutting Device | Cutting Way | Punching shear |
| Cutting Accuracy | Length Encoder Control Full Length±2MM | ||
| Power of Hydraulic Station | 11 KW | ||
| 6 | Discharging rack | Manual blanking structure | Roller type |
| Motor Power | 2.2KW | ||
| 7 | Automatic Stacker | Blanking structure | The automatic stacking adopts gantry frame structure. After the counter counts a certain number, the products are moved manually. |
| Trolley | Selection | ||
| 8 | Control System | Usage and Characteristics The whole line is controlled by PLC, LCD touch screen and man-machine interface. Realize the interaction between people and PLC. Operators can automatically run (programmable control) and monitor the control process through the set program. Operators can control the production line and modify the control parameters. They can also real-time monitor the operation status of equipment, operation parameters and fault indication. The length of the part can be adjusted by setting the number of the parts. Real-time monitoring equipment operation status and fault indication.There are two modes of operation: manual and automatic. With manual and automatic switching function: in the manual state, can stand-alone operation, easy maintenance; in the automatic state, the full range of production run, the order to start; full line with emergency stop button, easy to deal with emergencies, to ensure that equipment and operators Safety. 3. There is a manual operation panel next to the operator to facilitate the operation of the workers. | |
| No | Items | Technical Requirements |
| 1 | Equipment Floor Area | 24×2×2(L×W×H)M |
| 2 | Feeding Direction | From Right to Left |
| 3 | Voltage | 380V, 50Hz, 3 Phase |
| 1 | Material of Strip | Q235 |
| 2 | Width of Strip | ≤500mm |
| 3 | Thickness of Strip | ≤3.5mm |
| 4 | Length | ≤5m |
| 5 | Speed of Rolling | 5m~15m/min |
| 6 | Total capacity of equipment | Around 95KW |
Electric Elements Brand
| No | Items | Brand |
| 1 | PLC | Delta |
| 2 | HMI | WEINVIEW |
| 3 | Electric Elements | Schneider or Delixi |
| 4 | Bearing | HRB, WZS or LYC |
| 5 | Main Motor | Wannan motor |
| 6 | Servo Motor | Delta |
Working Process of Highway Guardrail Roll Forming Machine
De-coiler → Leveling → Punching → Roll Forming → Cut Off → Output
Two and Three Waves Fences Highway Road Roll Forming Machine Detailed Photos
