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W Fence High Speedway Guardrail Making Roll Forming Machine

Jiangsu Co-effort Mechanical&Electrical Technology Co., Ltd
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Address: B-613,Tempo Business Building , Yangshe Town, Zhangjiagang City, Jiangsu Province, China 215600

Contact name:Yvonne Ding

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Jiangsu Co-effort Mechanical&Electrical Technology Co., Ltd

W Fence High Speedway Guardrail Making Roll Forming Machine

Country/Region china
City & Province jiangsu
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Product Details

W Fence High Speedway Guardrail Automatic Making Roll Forming Machine

 

Advantages of our Highway Guardrail Roll Forming 

 

1. This machine can adopts quick change function to manufacture two waves and three waves even other steel profiles.

2. Quick change has two ways: one is change rollers, the other is change the whole stations.

3. Change the whole stations has an advantage: save time to debugging.

4. We use gearbox to driven not chain, it can be more stable and increase the service life of the machine.

5. Punching and cutting are online operation.

6. Function and structure: the plate is gradually rolled into a finished support through 18 passes of rollers. It is composed of variable frequency motor, reducer and roller group. The bed adopts welding structure and stress relief treatment;
The roller is of combined structure, with small speed difference and forming resistance, and small wear on the steel plate surface; the roller process design adopts imported software, computer design, and FEA analysis to ensure the shape accuracy of the workpiece without scratching the plate. The roller is forged by Cr12 and processed by numerical control after overall quenching. The hardness can reach HRC58-62. It has the characteristics of high strength, high hardness, high precision and service life.

 

Main configuration table

 

DecoilerLoading capacity 5 or 10T
Leveling and punching

Up 5 down 6 leveling shafts,diameter 80mm.

punching mold material Cr12.

Roll forming device15 steps forming rollers,roller material Cr15 with quenching.
Hydraulic pumpFor both punching and cutting.
Run out tableHeight adjustable

 

NoItemsQtyRemark
1Decoiler1 set 
2Leveling Machine1 set 
3Hydraulic Punching Device1 set 
4Roll Forming Device1 set 
5Roller1 setQuick Change(can manufacture three waves)
6Cutting Device1 set 
7Discharging rack1 set 
8Automatic Stacker1 set 
9Guarding System1 setOptional
10Control System1 set 
11Voltage transformer1 setAccording to customer’s request
12Punching Device1 setOptional

 

Technical Parameter of Highway Guardrail Roll Forming Machine

 

Main motor power7.5KW
Hydraulic station power4KW
Roller station16
Diameter of principal axis70MM
Material of roller45#steel hard chrome plating
Processing speed8-10m/min
Thickness0.3-1mm
Installation dimension about(L*W*H)9*1.5*0.8M
Wave height35mm
Wave length125mm
Cover width750mm
Material of bladeCr12

 

Effective width350mm
Feeding width480mm
Forming Stations16 stations
Roller Material45# forged steel, hard chrome plating within 0.05mm
Diameter of shaft100mm
Main motor power37 KW
Drive typeGear box or chain driven (according to customers)
Cutting BladeCr12 or Cr12Mov, heat treatment 60-62°C
 

Electric Elements Brand

 

NoItemsBrand
1PLCDelta
2HMIWEINVIEW
3Electric ElementsSchneider or Delixi
4BearingHRB, WZS or LYC
5Main MotorWannan motor
6Servo MotorDelta
 

Working Process of Highway Guardrail Roll Forming Machine

 

De-coiler → Leveling → Punching → Roll Forming → Cut Off → Output

 

Two and Three Waves Fences Highway Road Roll Forming Machine Detailed Photos

 

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