Low Pressure Brass Die Casting Machine ISO9001

How It'S Made Faucets ,Tap & Mixers (Production Process )

Casting starts from brass bars and cores

The core is made from fine sand and it forms the waterways for the faucet body during casting

During casting, the shell mould is dipped into a water and graphite solution. The caster (the person responsible for casting) places the cores inside the mould and removes any loose sand from the shell mould using compressed air.

The cores are placed inside the mould.

The mould is sealed and placed in the blazing hot casting chamber of the casting furnace. Three tons of molten brass flow from the casting furnace into shell moulds. The core maintains waterways open inside the mould, to which technical components are installed and through which water flows through the faucet.

Molten brass flows into the shell moulds.

Faucets are sawn and ground to their final shape

Cooled faucet bodies delivered from the foundry are separated from each other by sawing, and any parts that were necessary during casting but not included in complete faucets are removed.

Brass faucet bodies ready for further processing

Faucet bodies are then placed on a conveyor belt, which moves them through automated machining, grinding and polishing processes. The initially produced rough surface is made smooth during a complicated grinding process. The ground metal surface is polished flawless. Finally, employees inspect the level of quality visually and by hand. Small batches of special products may be ground and polished manually. Minor repairs may also be carried out by hand.

Small batches of special products and repairs are still done by hand to ensure flawless result.

Our Service
1. Before payment
a. We will provide our best professional for the most suitable machine.
b. Free professional design for each customer especially. Support sample testing.
c. Welcome to visit our factory.
2. After-Sales Service
a. After sending,we will track the polishing machine for you once every two days, until you get the products. When you got the goods, test them, and give me a feedback.If you have any questions about the problem, contact with us, we will offer the solve way for you.
b. We also can provide engineers / technicians to buyer's factory if client requirement, train the machine works well, and also supply the technical support for free and spare parts at good price always.
3. Guarantee Period
1 year. During the guarantee period, the seller guarantee to solve all problems may occur due to machine's quality or wrong design, and to provide all necessary spare parts for repair, Seller can send the technician to buyer's factory on seller's account if problem is serious and can't be solved by Buyer.
4. Payment Terms
T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.
5. Lead Time
Our delivery time generally it is 30-40 days if the machines are in stock, or it is 70-90 days if the machines are not in stock, it is according to quantity.

FAQ
Q1. Where is your factory located ? How can I visit it ?
A : Our factory is located in Xiamen city,Fujian province,China. You can fly to Jinjiang or Xiamen air port, we will pick you up.
Q2. Are you produce polishing machine's specific parameters according to the samples?
A: Yes, we produce the machine you want by your samples or technical drawings. Usually one machine have different molds and fixtures like metal polishing machine,die casting machine.
Q3. What is your sample service?
A: We can supply the sample testing which client want to produce if we have ready machine in stock, but the customers have to pay the sample shipping cost.
Q4. What is your MOQ of your machine?
A: Normally our MOQ is 1 set.
Q5. Do you test all your machine before delivery?
A: Yes, we have 100% test before delivery.
Q6: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
 

Casting Process Video:

https://youtu.be/XXxbJXyeViw

https://youtu.be/rDHtVw_EVzQ

https://youtu.be/D1QiGH2qxPU