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[China]
Trade Verify
Address: No.36 Qingxi Road,Guankou Town,Jimei District Xiamen City,Fujian Province,China
Contact name:IvyDeng
Xiamen DingZhu Intelligent Equipment Co.,Ltd |
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Verified Suppliers
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Advanages:
1. High quality casting and high-precision repeatability , automated casting with servo motor driving, linear guiding rail system;
2. High capacity ranges 400~450 castings per shift (8hrs);
3.Quick die change flange, 5 mins by munually ;
4. Furnace heating method: gas burner is standard and elctricity for option;
5. Max. die diemension 550*400mm;
6. Whole set machine cooled by cooling water for a efficiency cooling, highly improve inductors service life;
7. Zinc Oxide dust cleaning unit for furnace cleaning;
8. Industrial PC control with Ethernet cables, die casting programs up to 200 saved, recording & tracking furnace temperature;
9 .Cost-efficient production ( reduced melting loss,multiple die,one-man operation,increased yield);
10. Humanization of the work station (ergonomic design of the work station,minimizing of heat,noise and danger of accident)
| 1 | BASIC EQUIPMENT | ONE MANIPULATOR | TWO MANIPULTORS |
| 1.1 | INDUCTION FORNACE | ||
| CHANNEL INDUCTION FURNACE | 3 INDUCTORS | 3 INDUCTORS | |
| CAPACITY | 1800 KG | 1800KG | |
| MELTING CAPACITY | 350 KG/H | 520 KG/H | |
| POWER COSUMPTION | 3*35 KW | 2*80 KW | |
| POWER CONSUMTION @ TEMEPRATURE HOLDING 950℃ | 35KW | 35KW | |
| Max.Temp. of Furnace | 1250℃ | 1250℃ | |
| 1.2 | MANIPULATOR | 1, LINEAR GUILDING | 2, ROTARY |
| Max. Speed of Manipulator(S) | 20 meters/min. | 35° / Sec. | |
| 1.3 | HYDRAULIC AGGREGATE | SERVO MOTOR: 1* 7.5KW | SERVO MOTOR: 2*7.5KW |
| OIL | Ethylene glycol | ||
| CYLINDRES | Graphite: 63*100*2 sets Rotary: 63*215*1 set Lifting: 63*250*1 set Die Closing: 50*372*1 set Stroke: 32*50*2 sets | ||
| NOMINAL WORKING PRESSURE | 8MPa | ||
| HYDRAULIC OIL TEMPERATURE | ≤52 ℃ | ||
| 1.4 | WATER DISTRIBUTION UNIT | ||
| Cooling water for furnace coils, graphite bath and hydraulic system | |||
| PH value | 7~8.5 | ||
| Water Pressure | 3-5 bar | ||
| Water temperature | 20±2 ℃ | ||
| Water Flow | ≥15L/Min ≤80L/Min | ||
| 1.5 | AIR PRESSURE UNIT | ||
| Compressed air for die cleaning, pnematic valves, furnace cleaning, casting and security valves etc. | |||
| Compressed air pressure | 0.6Mpa | ||
| Compressed air consumption | 15㎥ /H | ||
| 1.6 | DRIVE UNIT | ||
| SERVO MOTOR: | 1* 7.5KW | ||
| 1.7 | FURNACE COVER | ||
| 1 RISER TUBE FLANGE | |||
| 2 PROTECTION TUBES FOR THERMOCOUPLES | |||
| 1 RISER TUBE | |||
| 1 CERAMIC SEALING | |||
| 1 CHARGING TUBE AND COVER FOR MANUALLY OPENING | |||
| 1.8 | GRAPHITE BATH | 1 | 1 |
| Temperature controlled coating bath, SS316L material | |||
| 1.9 | GAS BURNER | ||
| Gas burner mounted on the furnace cover for riser tube heating and pre-heating. | |||
| 1.1 | CONTROL AND POWER CABINET | ||
| PLC CONTROL | Siemens S7/300 | ||
| HMI (TOUCH SCREEN) | 1 | ||
| OUTER DIMENTIONS (L*W*H ) | 1200*500*1800mm | ||
| 1.12 | REMOTE SYSTEM | ||
| PC via Team Viewer and Internet connected | |||
| 2 | MAIN OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| 2.1 | PIECE REMOVAL UNIT | ||
| Automatically removal unit, equipped with a receiving car to transport the castings to storage trolley directly. | 1 | 1 | |
| 2.2 | SHOT BLASTING DEVICE | ||
| Copper powder blasting for dies cleaning; | 1 | 1 | |
| 2.3 | FILTER AND SUCTION UNIT FOR CASTING VALVE | ||
| For zinc oxid dust suction to cleaning furnace | |||
| 2.4 | CRANE WITH ELECTRIC HOIST | 500 KG | 500KG |
| 2.5 | PNEUMATIC OPENING OF THE CORE INSERTING WINDOW | ||
| Automatically opening by a pneumatic cylinder; Manually closing after core setting is finished. | |||
| 3 | ELECTRICAL OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| 3.1 | EMERGENCY POWER CONTACTOR | 1 | |
| With emergency stop buttons; for security purpose: there is automatic locked doors and complete fence unit. | |||
| 3.2 | SPECIAL CABLES | 10 M | |
| 4 | DIE OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| 4.1 | DIE FLANGES | ||
| 4.2 | TEMPERATURE MEASURMENT OF THE DIES | PID control | |
| 4.3 | TEMPERATURE MEASURMENT GRAPHITE BATH | PID control | |
| 4.4 | PUMP CIRCUIT FOR CONTINUOUS CLEANING OF THE GRAPHITE BATH | ||
| 4.5 | Max. Die Dimensions | 550*400mm | |
| 4.6 | Max. Die Thickness | 2-70mm | |
| 4.7 | Max. Die Opening stroke | 370mm | |
| 4.8 | Max. Die Weight | 200KG | |
| 4.9 | Max. force of die closing | 1500KG | |
| 4.1 | Max. force of ejector | 500KG | |
| 4.11 | Max. die ejector stroke | 50mm | |
| 5 | HEATING GAS OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| 5.1 | Propane Pressure | 0.5 bar | |
| 5.2 | Propane flow | 0.225 m3 / h | |
| 6 | UTILITIES OPTIONS | ONE MANIPULATOR LD5540-D | TWO MANIPULTORS LD5540-S |
| 6.1 | Equipment Size: L*W*H | 6500*6000*3400mm | 7000*7000*3687mm |
| 6.2 | Total Weight | 13T | |
| 6.3 | Total Power | 125KW | 180KW |
| 6.4 | Operating Voltage | 380V | 380V |
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